Westerbeke 120D-TWO Manuals

Manuals and User Guides for Westerbeke 120D-TWO. We have 1 Westerbeke 120D-TWO manual available for free PDF download: Operator's Manual

Westerbeke 120D-TWO Operator's Manual

Westerbeke 120D-TWO Operator's Manual (59 pages)

MARINE DIESEL ENGINES

Brand: Westerbeke | Category: Engine | Size: 5 MB

Table of Contents

Table of Contents
6
Introduction
7
- Serial Number
  7
- Siphon Break
  7
Testing for Overhaul
8
- Disassembly
  8
- Assembly
  8
ENGINE TROUBLESHOOTING (Charts
9
Disassembly Procedures
13
Cylinder Head Removal
14
Cylinder Head
15
- Cylinder Head Inspection
  15
- Valve Guide Replacement
  15
- Valve Seat Repair
  15
- Installing the Cylinder Head
  15
Valve and Valve Spring Inspection
16
- Valve Removal
  16
- Valve Inspection
  16
Valve Installationnalve Clearance
17
- Torquing the Cylinder Head Bolts
  17
Valve Clearance
17
Valve Adjustment/Injection Timing
18
Gear Case/Governor
19
Timing Gear/Camshaft
20
- Removing the Timing Gears
  20
- Timing Gear Inspection
  20
- Valve Camshaft Removal
  20
- Injection Pump Camshaft Removal
  20
And Connecting Rods
21
Piston and Connecting Rod
22
- Inspection
  22
- Piston Ring Side Clearance
  22
- Installation
  22
- Installing the Piston Rings
  22
- Rear Oil Seal Replacement
  23
- Piston and Connecting Rod
  23
Crankshaft
24
- Inspecting the Oil Clearance
  24
- Installing the Crankshaft
  24
Cylinder Block
25
- Cylinder Reboring
  25
Engine Assembly
26
Engine Assembly
27
Torque Specifications
28
Governor System
29
Governor System
30
Exhaust Manifold/Heat Exchanger
31
Fuel Injection Pump
32
Fuel Injectors
33
Fuel Injectors
34
Glow Plugs
35
- Fuel Lift Pump
  35
- Inlet Fuel Filter
  35
Tachometer
36
Engine Adjustments
37
- Measuring Compression
  37
- Belt Adjustment
  37
- Testing Oil Pressure
  38
- Adjusting Idle Speed
  39
  - Engine Adjustments
    39
  - Raw Water Pumps
    40
Raw Water Pumps
41
Atlernator Testing
42
Starter Motor Testing
44
Transmission
48
Engine Specifications
49
Wiring Diagrams
50
Service Data/Standards Limits
52
Standard Hardware Torques
54
Remote Oil Filter
55
Metric Conversion Data
56

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