Weldclass FORCE 132MST Manuals

Manuals and User Guides for Weldclass FORCE 132MST. We have 1 Weldclass FORCE 132MST manual available for free PDF download: Operating Instructions Manual

Weldclass FORCE 132MST Operating Instructions Manual (48 pages)

Brand: Weldclass | Category: Welding System | Size: 1 MB

Table of Contents
3
Contents
3
Basic Specifications
6
Know Your Machine
7
Front
7
Side / Wire Feeder Compartment
7
Rear
7
Controls Explained
8
Control Panel
8
Power Supply
9
Electrical Connection
9
Extension Leads
9
Generator Use
9
Operating Environment
9
Location
9
Ventilation
9
Basic Operation
10
MIG Welding
10
Fitting Wire Spool & Loading Wire Feeder
10
Gasless Welding Setup
11
Gas MIG Welding Setup
11
Stick (MMA) Welding Operation
12
TIG Operation
12
Accessories & Spare Parts
13
Spares & Accessories
13
Primary Schematic Circuit Diagram
13
Care & Maintenance
14
Keep Your Welding Machine in Top Condition
14
Storing the Welder
14
General Guide to Welding
15
Duty Cycle Rating
15
Choosing a Welding Process - MIG, Stick or TIG
15
The Stick (MMA) Process
15
The TIG Process
16
The MIG Process
16
Joint Preparations
17
Mig Basic Welding Guide
19
MIG Basic Welding Techniques
19
Gas Metal Arc Welding (GMAW)
19
Flux Cored Arc Welding (FCAW)
19
Position of MIG Torch
20
Distance from the MIG Torch Nozzle to the Work Piece
20
Travel Speed
20
MIG Welding (GMAW) Variables
21
Preselected Variables
21
Primary Adjustable Variables
21
Secondary Adjustable Variables
21
Establishing the Arc and Making Weld Beads
23
MIG Voltage & Wire Speed Settings
23
Setting Wire Speed/Amperage
23
Setting Voltage
23
Changing to a Different Welding Wire
23
How to Determine Correct Wire Speed/Voltage Setting
24
Suggested Settings for Typical MIG Applications
24
Welding Wire Size Selection
24
MIG Welding Troubleshooting
25
Porosity Problems
25
Wire Feed Problems
26
Weld Quality Problems
27
Stick (Mma) Basic Welding Guide
28
Size of Electrodes
28
Storage of Electrodes
28
Electrode Polarity
28
Effects of Stick (MMA) Welding on Various Materials
28
High Tensile and Alloy Steels
28
Manganese Steels
29
Cast Iron
29
Types of Electrodes
29
Mild Steel
29
Stainless Steel
29
Suggested Settings for Typical Stick (MMA) Applications
29
MMA Welding Techniques
30
A Word for Beginners
30
The Welder
30
Striking the Arc
30
Arc Length
31
Rate of Travel
31
Making Welded Joints
31
Butt Welds
31
Fillet Welds
32
Vertical Welds
33
Overhead Welds
34
MMA (Stick) Troubleshooting
34
Tig Basic Welding Guide
36
TIG Electrode Selection and Preparation
36
Electrode Polarity
36
Preparing Tungsten for DC Electrode Negative (DCEN) Welding
37
Shielding Gas for TIG Welding
38
Typical TIG Welding Settings
38
TIG Welding Troubleshooting
39
Safety
40
Store and Retain this Manual
40
Important Safety Information
40
Welding Operation
40
Welding Safety Instructions & Warnings
42
Personal Safety
43
Arc Rays Can Burn Eyes and Skin
43
Noise Can Damage Hearing
43
Work Environment Safety
44
Electricity Can Kill
44
Fumes and Gases
45
Fire & Explosive Risks
46
Sparks & Hot Metal
46
Gas Cylinders
47
Warranty
47
Warranty Period
47
Warranty Terms and Conditions
47

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Weldclass FORCE 132MST Operating Instructions Manual (48 pages)

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