WELBA WTS-300 Manuals

Manuals and User Guides for WELBA WTS-300. We have 3 WELBA WTS-300 manuals available for free PDF download: Installation And Operating Instructions Manual, Quick Start Manual

WELBA WTS-300 Installation And Operating Instructions Manual (151 pages)

Universal tank control

Brand: WELBA | Category: Controller | Size: 8 MB

Table of Contents
2
Information about this Operating Instructions
5
Limitation of Liability
6
Warning Notices in These Operating Instructions
6
Device Description
7
Type Designation
7
Item Supplied
8
Dimensions
8
Sensor Dimensions and Technical Data
8
Technical Data of Control Unit
9
Safety
10
General Information
10
Intended Use
12
Wiring, Screening, Earthing
13
Electrical Safety
13
Installation
14
Location and Climatic Conditions
14
Unpacking and Storage
14
Installation of Housing
14
Fitting the Sensor
15
Electrical Connection
16
Safety During Installation
16
Procedure
16
Wiring
17
Connection Diagram (Delivery Configuration)
18
Wiring the Digital Inputs
19
Connection Robot
19
Connection of External Pressure Sensor (Optional)
19
Operation
20
Function Overview
20
OFF Mode (Stand-By)
20
Cooling Mode
20
Continuous Stirring Mode
21
Cleaning Mode
21
The Configuration Software KONSOFT
23
Guideline for the Initial Installation / Parameterization
24
Setting the Date and Time
26
Operation in Levels
27
Operation of Working Level
28
Button Functions
29
Meaning of the Led's
30
Operation Modes
32
Cleaning
36
Cleaning Methods (Cooling Tank-Configurations)
36
Circulation Cleaning with a Beaker
36
Circulation Cleaning with Two Dosing Pumps
36
Displacement Cleaning with Feed Container, Dosing Pumps in Circulation Pipe
37
Displacement Cleaning with Feed Container and Dosing Pumps
37
Cleaning Programme Diagram (Maximum Configuration)
38
Explanation and Programming of the Cleaning Process
40
Factory Setting
40
Determination of the Number of Individual Rinsing Cycles
40
Different Methods of Water Intake
41
Cleaning with Alkaline or Acidic Detergents
42
Disinfection
42
Time of Detergent Dosing
42
Parameterization of the Cleaning Stages
43
Cleaning Methods
43
Abort of the Cleaning
56
Cleaning Cycle Completely Finished
56
Manual Abort of the Cleaning
56
Abort of the Cleaning Due to Faults
56
Power Failure During Cleaning
57
Dosing of Detergent and / or Water Intake by Flow Metering
58
General Information and First Steps
58
Dosing of the Quantity-Controlled Detergent and Disinfectant
59
Quantity-Controlled Water Intake
59
Testing / Determining the Number of Pulses of the Flow Sensors Per Litre
60
Tank Monitor and General Fault Handling
61
Description of Tank Monitor Operation
61
Tank Monitor: Milk Removal YES or no
63
Tank Monitor: Handling Multiple Faults
66
Tank Monitor: Display Fault Memory
66
Listing Fault Codes and Their Description
67
Critical Tank Monitor Alarms (Red)
67
Informative Tank Monitor Alarms (Green)
68
System Alarms - Cleaning
70
System Alarms - Cooling
72
System Alarms - External Sensors
73
System Alarms in General
73
Test Alarm
73
Setting of Parameters
74
Change and Save Parameter Values
74
Level "General Cooling Parameters" (C Parameters)
76
Level "Extended Cooling Parameters" (P Parameters)
78
Level "General Cleaning Parameters" (N Parameters)
88
Level "Extended Cleaning Parameters 1" (R Parameters)
92
Level "Extended Cleaning Parameters 2" (L Parameters)
98
Level "Service Parameters" (E Parameters)
100
Level "General Tank Monitor Parameters" (H Parameters)
102
Level "Extended Tank Monitor Parameters" (H Parameters)
104
Level "Alarm - Event Assignment" (F Parameters)
106
Level "Configuration" (a Parameters)
108
Level "I/O Test Parameters" (O. Parameters)
116
Other Information - General
119
Butterfly Valve (Manual or Pneumatic)
119
Safety Switch for Manual Butterfly Valve
119
Sensor Correction Procedure
120
Function Second Temperature Sensor
120
Test Functions
121
Test Alarm F99
121
Function Test "Do-Not-Load LED" and "External Alarm Light
121
Procedure Following Power Failure
122
Power Pack or Operation Via External Power Supply
123
Agitator Monitoring Module (Optionally)
124
I/O Expansion Module ESIO
125
USB Module ESUSB
125
Integrated Multifunction-Time Relay
126
Safety Chain for 'Remote Start' Functions
128
RS485 Interface
129
General Measures When Using Electronic Control Systems
130
Robot Control
133
Cleaning Release by Robot
134
Compressor Switch-On Delay / Pre-Agitating
135
Compressor Lock Via Digital Input (by Robot)
135
Other Information - Cooling
136
Automatic Start Continuous Agitating or Cooling Mode
136
Automatic Start to Continuous Agitating Mode after Exiting Cooling Mode
136
Automatic Start to Cooling Mode after Successful Cleaning
136
Different Variants for Cooling Start Delay
137
Emergency Cooling / Sensor Fault
139
Level Alarm During Cooling (Fault Code F52)
139
Connection /Parameterization External Analogue Pressure Sensor
140
Tanks and Silos with Multiple Cooling Stages (Cooling Step Control)
141
Tank Overflow Protection
142
Anti-Freezing Protection by Means of Low Pressure Monitoring
143
Thermal Protection - / Fault Monitoring Compressor [P72]
144
Fault Messages Low Pressure (F80)
145
Fault Messages High Pressure (F81)
145
Other Information - Cleaning
146
Detergent Supply Via Beaker
146
Setting of a Break in the Cleaning Programme
146
Heating Control
147
Influence on the Temperature of the Tank Wall
147
Boost Pump Function (Booster Pump)
147
Level Control Setting
148
Relay Function 'Set Level 2 to Relay
148
Function of Pressure Switch - Effect on Pump and Heater
149
Air in the Cleaning Pump -> Automatic Venting
149
Service Functions for Testing the Cleaning Cycle
150
Start Cleaning with the Desired Cleaning Stage (0 to 8)
150
Single Step Function During Cleaning
150
Other Information - Tank Monitor
151
Activation Delay Tank Monitor [H90]
151
EMAIL-, Alarm + Remote Maintenance Module ESIPM
151
SMS, Alarm + Remote Maintenance Module ESGSM
151

WELBA WTS-300 Installation And Operating Instructions Manual (112 pages)

Universal tank control

Brand: WELBA | Category: Other | Size: 3 MB

Table of Contents
2
1 Introduction

4
2 Safety

10
- General Information
  10
- Safety 2.1 General Information
  10
- Intended Use
  12
- Wiring, Screening, Earthing
  13
- Electrical Safety
  13
3 Installation

14
4 Electrical Connection

16
- Safety During Installation
  16
- Procedure
  16
- Wiring
  17
- Connection Diagram
  18
- Wiring the Digital Inputs
  19
- Connection Robot
  19
- Connection of External Pressure Sensor (Optional)
  19
5 Operation

20
- Function Overview
  20
- Operation 5.1 Function Overview
  20
- The Configuration Software KONSOFT
  23
- Guideline for the Initial Installation / Parameterization
  24
- Setting the Date and Time
  26
- Operation in Levels
  27
- Operation of Working Level
  28
- Button Functions
  29
- Meaning of the Leds
  30
- Operation Modes
  32
6 Cleaning

36
7 Tank Monitor and General Fault Handling

48
8 Setting of Parameters

60
9 Other Information

92

WELBA WTS-300 Quick Start Manual (17 pages)

Universal tank control

Brand: WELBA | Category: Control Systems | Size: 3 MB

Table of Contents
2
1 Introduction

3
- Information about this Quick Start
  3
- Limitation of Liability
  3
2 Operation

4
- Setting the Date and Time
  4
- Button Functions
  5
- Meaning of the Leds
  6
- Operation Modes
  8
3 Tank Monitor and General Fault Handling

12

WELBA Categories

Tank Equipment Controller Temperature Controller Control Unit Control Panel

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WELBA WTS-300 Manuals

WELBA WTS-300 Installation And Operating Instructions Manual (151 pages)

Table of Contents

WELBA WTS-300 Installation And Operating Instructions Manual (112 pages)

Table of Contents

1 Introduction

2 Safety

3 Installation

4 Electrical Connection

5 Operation

6 Cleaning

7 Tank Monitor and General Fault Handling

8 Setting of Parameters

9 Other Information

WELBA WTS-300 Quick Start Manual (17 pages)

Table of Contents

1 Introduction

2 Operation

3 Tank Monitor and General Fault Handling

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