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BlueCool Truck BCT010300A
Webasto BlueCool Truck BCT010300A Manuals
Manuals and User Guides for Webasto BlueCool Truck BCT010300A. We have
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Webasto BlueCool Truck BCT010300A manual available for free PDF download: Service And Repair Manual
Webasto BlueCool Truck BCT010300A Service And Repair Manual (54 pages)
Bunk Cooling Systems
Brand:
Webasto
| Category:
Freezer
| Size: 4.59 MB
Table of Contents
Table of Contents
3
1 Introduction
5
Safety and General Information
5
Warning Symbols in this Manual
5
General Information
5
Vehicle Requirements (Installation Review)
6
Electrical Tests - Prior to Troubleshooting and Servicing
6
Electrical Tests - after Servicing or Repairs
6
Recommended Service Tools
6
2 General Description
7
Refrigeration Unit Assembly
7
Cold Storage Assembly
7
Air-Handler Assembly
8
Cold Transfer System
8
DC to AC Power Inverter
8
Control Module
8
Digital Core Temperature Sensor
9
Ambient Temperature Thermostat
9
High/Low Refrigerant Pressure Switch
10
External Thermal Protector - Hermetic Compressor Motor
10
3 Functional Description
11
General Information
11
Charging Mode (Operation with 30 Minute Delayed Start Feature)
11
Key on Signal (KOS) with 12V Reference Signal to Control Module
11
Discharge Mode (Bunk Cooling)
12
Vehicle Key off - no 12V Reference Signal Present at Control Module
12
Operation
12
4 Technical Data
13
General Information
13
Technical Data of the Bluecool Truck System
13
Technical Data of the Refrigeration Compressor
13
Technical Data of the Circulating Pump
14
Dimensions
14
Refrigeration/Cold Storage Assembly
14
Air-Handler Assembly
15
5 Troubleshooting - Bluecool Truck Electrical System
16
General Information
16
Malfunctions with System in Charging Mode (Vehicle Key on or Vehicle Engine Running)
16
Malfunctions with System in Discharge Mode and Vehicle Key off (Sleeper Cooling)
25
6 Troubleshooting - Refrigerant Compressor
28
General Information
28
General Service and Safety Precautions Concerning Refrigerant Compressors
28
Introduction
28
Trained Personnel Only
28
Terminal Venting and Electrocution
28
Fire Hazard from Terminal Venting with Ignition
28
Refrigerants and Other Chemicals
29
Compressor Removal
29
System Flushing, Purging, and Pressure Testing for Leaks
30
System Charging
31
Prevention of System Explosions
31
Start Capacitor Overheating
31
System Evacuation
31
Follow the Labels
31
Troubleshooting Table - Refrigerant Compressor and Related Components
32
Identifying Compressor Electrical Problems
33
Checking for a Ground Fault (a Short to Ground)
34
Checking for Continuity and Proper Resistance
35
Checking for Other Electrical Problems in Single Phase Motors
36
7 Compressor Replacement and System Service
38
System Cleanup and Compressor Replacement after Compressor Failure
38
8 Circuit Diagrams
40
9 Component Replacement - Refrigeration Unit
41
General Information and Safety Precautions
41
Compressor Replacement
41
Condenser Replacement
42
Thermal Expansion Valve (TXV) Replacement
43
Pressure Switch Replacement
44
Condenser Fan Replacement
44
Ambient Temperature Switch Replacement
45
10 Component Replacement Air-Handler Assembly
46
Operation Panel Replacement
46
Air-Handler Cover Removal
46
Control Unit Replacement
46
Fan Replacement
47
11 Coolant Circuit
48
Bleeding System after Repair
48
Energizing the Circulating Pump
48
Heat Exchanger Replacement
49
Coolant Circulating Pump Replacement
49
12 Warranty
51
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