Wayne Helix 4000 Manuals

Manuals and User Guides for Wayne Helix 4000. We have 1 Wayne Helix 4000 manual available for free PDF download: Installation & Operation Manual

Wayne Helix 4000 Installation & Operation Manual (156 pages)

Fuel Dispensers

Brand: Wayne | Category: Dispenser | Size: 5 MB

Table of Contents
3
Introduction
9
Dispensers Covered
9
Related Documents
10
Tools Required
10
Customer Support
10
Dispenser Computer Software
10
Parts of the Dispenser
11
Safety Precautions
12
Ead His Anual Efore ou Egin
12
Safety Symbols
12
Trained
13
Rained Ersonnel
13
Working Alone
13
Fuel Shutoffs
13
Electrical
13
Lectrical Hutoffs
13
Lockout Tagout
13
Fire and Explosion Protection
13
Protect the Site Workplace
13
Rotect the Ite Orkplace
13
Personal Protection
14
Health Note
14
Replacement Parts
14
Changes to the Product
14
Follow Local , State , and Federal Codes
14
Portable Fuel Tanks and Containers
15
Hazardous Area Classifications
15
Site Warnings and Product Postings
16
Other General Safety Precautions
16
I N an Emergency
16
Site Design and Preparation
17
Existing Installations
17
Dispenser Configuration
17
Dispenser Location
17
Suction Pumps
17
Submersible Pump Size
17
Dispensing E25, E85 and / or B20
17
Island Construction and Crash Protection
18
Dispenser Anchoring
18
Piping
18
Emergency Shutoff Valve
19
Vapor Return Piping
21
Wiring
21
Conduit
21
Operating Pressure
21
Installation
23
Nspect the Quipment
23
Helpful Tips
23
Determining Dispenser Sides a & B
23
Determining HI & lo Product Piping
23
Pump Control Wiring at Junction Box for Remote Dispensers
23
Lifting and Installing the Dispenser
24
Site Signage
24
Connecting Inlet Piping
25
Connecting Vapor Lines for Vapor Recovery Systems
25
Electrical Wiring
26
General
26
Full Service (Stand-Alone) Dispenser Wiring
26
Submersible Pump Control Relays
26
Suction Pump Motor Switch
27
Multiple Dispenser Wiring
27
Dispenser to Control System Wiring (Current Loop)
27
Payment Terminal to Control System Wiring - IX Technology Platform
28
Dispenser Optional Equipment Wiring
28
Circuit Breakers
29
Emergency Electrical Shutoff
29
Grounding
29
Wire Type
29
Wire Size
30
Electrical Conduit
31
Dispenser Electrical Ratings
32
Startup
33
Initial Checkout
33
Turn O N Power and Check Voltage
33
Dispenser ON/OFF Switch
33
Pay ™ Secure Payment Platform Board Reset Button
34
Configuration of Basic Parameters Using the Infrared Remote Control (Irc)
35
Set Clock Function
36
Logical Nozzle / Hose Positions
37
Setting Unit Prices
39
Setting Blend Ratios
41
Setting the Fueling Point ID (FPID)
44
Priming
46
Product Lines Product
46
Dispensers )
46
Uthorizing the
46
Ispenser Via Standalone Mode
46
Initial Delivery
47
Meter Calibration - Wayne I Meter or Xflo Fuel Meters
48
During the Accuracy Verification and Calibration Procedures
48
Accuracy Verification Procedure - Imeter or Xflo
48
Meter Calibration Procedure - Imeter or Xflo
49
Test Emergency Shear Valves
50
Nozzle Boot Switch Check
50
Annunciator Operation Check
50
Test the 12-Button Preset Keypad
50
Payment Platform Configuration ( Optional )
51
Wayne
51
Access
51
Audit
51
Mode
51
Measures )
51
Security Precautions
52
Disable Standalone Mode Operation
52
Change Igem Passwords
52
Balance Vapor Recovery System Installation Requirements
53
Dynamic Back Pressure Testing
53
Back Pressure System Check List
53
Operation
55
Safety Precautions
55
Basic Dispenser Requirements
55
Operating the Dispenser
55
Restarting after Power Failure or Shutdown
56
Cycling Power to Clear Faults
56
Error Codes
57
Electronic Totalizer Readings
58
Totalizer Readings by Hose (Product) Position
58
Totalizer Volume Readings by Meter Position
59
Electro-Mechanical Totalizer Operation
59
Stand -Alone Operation
60
Recovering from Standalone Jumper Fail-Safe
62
Smart Secure Access (Ssa)
63
Arming or Disarming Smart Secure Access (SSA) Using a Oneshot Password
64
Arming or Disarming Smart Secure Access (SSA) Using Maintenance Mode
65
Maintenance
67
How to Get Service on Your Dispenser
67
Preventative Maintenance
67
Dispenser Cleaning
68
Meter Maintenance
70
Hose and Hose Retractor
70
Filter / Strainer - Remote
71
Filter / Strainer - Suction
72
Printer Maintenance - Dw-14 Rs-232 Printer
73
Printer Paper Specification
73
Thermal Characteristics
73
Thermal Response Range
73
Residual Particles
73
Symptoms and LED Indicators
74
Loading Printer Paper
75
Clearing Paper Jams
77
Balance Vapor Recovery Maintenance
78
Appendix A Installation Drawings
79
Appendix B Site Interconnection Diagrams
99
Appendix C Hydraulic Configurations - Helix Models 4000 & 5000
104
Appendix D Helix Dispensers with a Compact Pumping Unit (Cpu)
111
Appendix E Dispenser Can Bus Configuration / Dip Switch Settings
113
Dispenser Requirements
113
Termination Priority
113
Dispenser Configurations
114
Can Bus Switch & Jumpers ( Example Settings )
117
Appendix F Gen 1 Valance Installation
118
Appendix G Gen 2 Valance Installation
120
Appendix H Weights and Measures Mode - Category 2 Only
124
General Information
124
General Nformation
124
U L M
125
Upper Level Menu
125
Upper Evel Enu
125
Unit Measure Measure
126
Pulse Output Menu
127
Automatic Temperature Compensation (Atc) Menu
128
Product Pressurization Menu
129
Product Ressurization Enu
129
Programenu Change Menu
130
Meter Totals
131
Metrological Settings Menu
132
Metrological Configuration Parameter Definitions
133
Automatic Temperature Compensation (Atc) Testing
135
Appendix I Weights and Measures Mode - Category 2 or 3
136
Category 2 and 3 Identification
136
General Information
136
General Nformation
136
U L M
137
Upper Level Menu
137
Upper Evel Enu
137
Lelevantgally R Elevant
138
Legally Relevant Menu
138
Printout for Legally Relevant Events (Category 3 Only)
139
Blend Ratio Settings
139
Program Change
140
Program Change Menu
140
Printout for Program Change Events (Category 3 Only)
141
Meter Totalizers
142
Function Ettings M
143
Configuration
148
Automatic
149

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