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Watkiss DigiVAC manual available for free PDF download: Service Manual
Watkiss DigiVAC Service Manual (142 pages)
Brand:
Watkiss
| Category:
Industrial Equipment
| Size: 5.06 MB
Table of Contents
Table of Contents
3
1 Overview
7
Introduction
7
Safety
7
Operation
7
Orientation
8
Test Paper
8
Metric and Imperial Measurements
8
Moving the Digivac
8
Modules & Configuration
9
Digivac Standard
9
Digivac
9
Modules
9
System Overview
12
Fuses
14
2 Tools & Materials
17
Recommended Tools
17
Consumables
18
Service Aids
18
3 Service Procedures
19
General Service Procedures
19
Bin Test Mode
19
Removing the Rear Conveyor Assembly
20
Removing the Rear Deflector Plates
20
Removing L/H Side Plates
21
Bin Addressing
21
PCB Removal, Fitting and Adjustments - General Comments
22
Top Module
22
Replacing the Top Drum & Conveyor Belts
22
Control Panel (Digivac Standard)
23
Removing the Control Panel (Digivac Standard)
23
Engineering Mode
24
GUI Control Panel (Digivac+)
25
Introduction
25
Operation
25
Care of the GUI Screen
25
Operating the GUI Screen
25
Cleaning the GUI Screen
25
Adjusting the GUI Screen Display
26
Calibrating the GUI Screen Display
26
GUI Access Levels
26
Feeder Modules
27
Removing the Feeder Assembly
27
Feed Band Removal
29
Replacing a Feeder Clutch
29
Checking and Lubricating the Feeder Clutch Pulley Bearing
30
Replacing bin Emitter/Sensor
31
Bin Emitter/Sensor Calibration
32
Replacing Tray Sensor
33
Set the Separator Stop Plate
34
Replace Vacuum Air Filters
35
Cleaning/Replacing Vacuum Valve
35
Replacing bin Feeder Drive Belts
36
Setting bin Feeder Drive Belt Tension
37
Replacing bin Module Drive Belts
39
Tensioning bin Module Drive Belts
39
Replacing the Rear Conveyor Belts
39
Replacing Worn Conveyor Wheels
40
Removing the Pinch Wheel Idlers
41
Base Module
42
Replacing Drive Motor
42
Checking the Vacuum Pressure
44
Replacing the Vacuum Pump Motor
44
Replacing Motor Tacho Sensor
45
Replacing or Cleaning the Main Air Filter
46
Adjusting the Air Blow Pressure
46
Replacing Blower Motor
47
Replacing the SMD 8200 Inverter
48
Removing and Replacing Main Drive Belt
49
Tensioning Main Drive Belt
49
Converting the Digivac from 50Hz to 60Hz Supply Frequency
50
Rear Door
52
Removal of Rear Door Conveyor Belts 433 Long (Lower)
52
Removal of Rear Door Conveyor Belts 1085 Long (Upper)
52
Front Outfeed Conveyor
53
Removing the Front Outfeed Conveyor
54
Replacing Front Outfeed Conveyor Belts
54
X-Jogger
55
X-Jogger General Inspection
56
X-Jogger Sidelay/Endlay Screw Adjustment/Cleaning
56
X-Jogger Control Pcb/Fuse Replacement
57
X-Jogger Pivot Shaft Cleaning/Lubrication
58
X-Jogger Power Adjustment
58
X-Jogger Vibrator Coil Replacement
59
X-Jogger - Park Position Adjustment
60
X-Jogger Diagnostic Procedure
61
Straight Jogger / Adjustable Height Straight Jogger
62
Description
62
Jogging Power Adjustment
63
Tower B Top Module & Two-Tower Digivac Systems
63
Adjusting Inter Tower Distance
63
Removing the Tower Link Assembly
64
Removing the Top Module and Tower Link Assembly
65
Replacing the Tower B Top Module Conveyor Belts
66
Replacing the Tower Link Assembly Conveyor Belts
67
4 Electronics & Software
69
Connection Diagrams
69
Digivac Block Diagram
70
Transformer Tappings
71
Digivac High Voltage Connections (S/Nos. up to DIG/0000149)
72
Digivac High Voltage Connections (S/Nos. up to DIG/0000149)
73
Digivac High Voltage Connections (S/Nos. DIG/0000150 Onwards)
74
Digivac High Voltage Connections (S/Nos. DIG/0000150 Onwards)
75
Digivac Standard Low Voltage Connections (S/Nos. up to DIG/0000149)
76
Digivac Standard Low Voltage (S/Nos. DIG/0000150 Onwards)
77
Connections
77
Digivac+ Low Voltage Connections (S/Nos. up to DIG/0000149)
78
Digivac+ Low Voltage Connections (S/Nos. DIG/0000150 Onwards)
79
900-190A Digivac Output Interface PCB
80
Pcbs
81
900-103C Transformer Input PCB
81
900-104E X-Jogger Control PCB
81
Straight Jogger Control PCB
82
900-140B Digivac Standard (Eco-Vario) Control Panel PCB
83
900-174F Digivac Feed Control PCB
84
900-176H Digivac Base PCB
85
900-187E Digivac Air/Blow Control PCB
87
900-192B Digivac Base Power PCB
87
900-205A Digivac Release B Base Power PCB
88
SMD 8200 Inverter
88
Software - GUI Control Panel
88
Installing New Software
89
Updating Software with a Memory Card
93
Installing Software Via an RS232 Connection
95
Installing Software Via an Ethernet Connection
99
Networking Digivacs
105
Troubleshooting Network Connections
108
GUI Boot Firmware Commands
109
Software Update Summary
109
Error Bleeps
110
5 Machine Inspections
111
Digivac - After-Build Inspection
112
Digivac - Pre-Delivery Inspection
116
6 Routine Maintenance
119
Digivac Routine Maintenance Schedule
119
Digivac X-Jogger Routine Maintenance Schedule
120
7 Installation
121
Prior to Installation
121
Unpacking and Installing a Digivac
121
Upgrade an 8 Digivac to a 12 Digivac
123
Upgrade a Digivac Standard to a Digivac
124
Installing the Front Outfeed Conveyor
126
Installing a Second Tower
128
8 Trouble Shooting
131
Trouble Shooting Chart
131
Fuse Failure
134
SMD Inverter Error Codes
134
9 Appendix
137
Specifications
137
Conversions
138
Technical Documentation Feedback Form
139
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