WAGNER TwinControl 5-60 Manuals

Manuals and User Guides for WAGNER TwinControl 5-60. We have 1 WAGNER TwinControl 5-60 manual available for free PDF download: Manual

WAGNER TwinControl 5-60 Manual

WAGNER TwinControl 5-60 Manual (136 pages)

Electronically Controlled 2K Systems

Brand: WAGNER | Category: Paint Sprayer | Size: 15 MB

Table of Contents

Twincontrol
1
Table of Contents
3
1 About These Instructions

7
2 Correct Use

11
- Device Types
  11
- Type of Use
  11
- For Use in Potentially Explosive Areas
  11
- Processible Working Materials
  11
- Improper Use
  12
3 Identification

13
4 Basic Safety Instructions

17
- Safety Instructions for the Operator
  17
- Electrical Devices and Equipment
  17
- A Safe Work Environment
  17
- Personnel Qualifications
  18
- Safety Instructions for the Personnel
  18
- Personal Safety Equipment
  18
- Safe Handling of WAGNER Spray Devices
  19
- Grounding the Device
  19
- Product Hoses
  20
- Cleaning and Flushing
  20
- Touching Hot Surfaces
  21
- Maintenance and Repair
  21
- Protective and Monitoring Equipment
  22
5 Description

23
- Components
  23
- Twincontrol Finishing and Protective Coating
  23
- Mode of Operation
  24
- Protective and Monitoring Equipment
  24
- Scope of Delivery
  24
- Technical Data
  25
- Materials of Paint-Wetted Parts
  25
- Control Units with Turbines
  25
- Control Units with Mains Power Supply (Cable)
  27
- Entire System
  28
- Pumps
  29
- Dimensions
  31
- Weights
  34
- Overview of Twincontrol Controllers
  34
- Principle Diagram
  35
- Controller 1 / 9 / 10 for Pumps 5-60 to
  35
- Controllers 2 / 3 / 6 / 8 for Pumps 48-110 to
  35
- Operating Elements and Control Unit Connections
  36
- Pneumatic Diagram
  39
- Twincontrol 2 / Twincontrol
  40
- Twincontrol 6 / Twincontrol
  41
- Twincontrol 9 / Twincontrol
  42
- List of Service Functions
  44
- Dry Running Protection
  47
- Heater (Option)
  47
- AIS Dosing System (Option)
  47
- Automatic Electrostatic System for GM5000 Electrostatic Gun (Option)
  47
- Connection Kit for Gun Flush Box (Option)
  48
- Feed Pump (Option)
  48
- Evomotion 5-125 Feed Pump
  49
- Maintenance Work on the Pumps
  50
6 Assembly and Commissioning

51
7 Controller

64
- Training the Operating Personnel
  64
- Safety Instructions
  64
- Operating the Control Unit
  64
- Entering Numbers [SET]
  66
- Password Protection and User Functions
  66
- Basic Functions for the Painter
  67
- Extended Functions with Password Protection
  68
- Calibration
  72
- Flushing Programs
  73
- Ais
  75
- Check for Leaks in a and B Fluid Section
  77
- Batch Mode" Filling Mode
  78
8 Operation

79
- Training the Operating Personnel
  79
- Safety Instructions
  79
- General Rules for Making Adjustments to the Spray Gun
  79
- Malfunction
  79
- Emergency Deactivation
  80
- Switching on the System
  81
- Switching off the System
  82
- Spraying Mode
  83
- Flushing
  85
- Pressure Relief / Work Interruption
  86
- Automatic Electrostatic System Set for Electrostatic Gun GM 5000 (Option)
  89
- Commissioning and Settings
  90
- Paint Filling
  90
- Spraying Mode
  90
- Work Interruption (STOP)
  91
- Flushing
  91
- Connection Kit for Gun Flush Box (Option)
  91
- Soft Circulation (Option)
  91
- External Mixers (Option)
  93
- Manual External Mixers DN2.6 and DN4
  93
- Manual External Mixer DN8
  93
- Remote Control and ESTA Remote Control (Option)
  94
- Explosion Protection
  94
- Twincontrol Remote Control
  95
- ESTA Remote Control
  95
- Switchbox for Second A-Pump (Option)
  97
9 Cleaning and Maintenance

99
- Cleaning
  99
- Cleaning Personnel
  99
- Safety Instructions
  99
- Filter Cleaning
  99
- Cleaning the System
  99
- Decommissioning
  100
- Long-Term Storage
  100
- Maintenance
  100
- Maintenance Personnel
  100
- Maintenance Instructions
  101
- Safety Checks and Maintenance Intervals
  101
- Service Plug
  102
- Connections for Stroke Measurement
  102
- Turbine
  102
- Non-Return Valves
  102
- Emptying the System
  103
- Filling Empty System
  103
- Cleaning or Replacing the Product Filter
  104
- Product Hoses, Pipes and Couplings
  107
10 Troubleshooting

109
- Alarm Messages and Fault Rectification
  110
11 Repairs

114
- Repair Personnel
  114
- Repair Notes
  114
- Assembly Aids
  115
12 Disposal

116
13 Accessories

117
- Mixer
  117
- Remote Control
  119
- Horn Alarm
  119
- Suction Hoses
  120
- Mixing Hoses
  120
- Ais
  121
- Heater
  122
- Splitter Valve
  123
- Product Pressure Regulator
  124
- Flushing Pressure Set
  124
- Additional Parts for Second Paint (2A)
  124
- Extension Cables
  125
- TC VM5000 Automatic Electrostatic System
  126
- Connection Kit, GFB
  126
- Feed Pump
  126
- Aircoat Regulator
  127
- Archiving Software
  127
14 Spare Parts

128
- Where Can Spare Parts be Found
  128
- Serial Number
  128
- Turbine
  128
15 Declaration of Conformity

129
- Devices with Turbines
  129
- Devices with Cable for Mains Power Supply
  130
16 Appendix

131
- Conversion of the Mixing Ratio Specifications
  131
- Hose Volume Table
  131

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