User Manuals: WAGNER PROTEC 2K Paint Mixing System

Manuals and User Guides for WAGNER PROTEC 2K Paint Mixing System. We have 1 WAGNER PROTEC 2K Paint Mixing System manual available for free PDF download: Translation Of The Original Operating Manual

WAGNER PROTEC 2K Translation Of The Original Operating Manual

WAGNER PROTEC 2K Translation Of The Original Operating Manual (132 pages)

2K System Protective Coating

Brand: WAGNER | Category: Paint Sprayer | Size: 11 MB

Table of Contents

Table of Contents
3
1 About These Instructions

7
2 Correct Use

10
- Device Types
  10
- Type of Use
  10
- Field of Application
  10
- Safety Parameters
  10
- Processible Working Materials
  11
- Recommended Application Areas
  11
- Reasonably Foreseeable Misuse
  12
- Residual Risks
  12
3 Identification

13
- Ce Explosion Protection Identification
  13
- Type Plate
  15
4 General Safety Instructions

16
- Safety Instructions for the Operator
  16
- Electrical Equipment
  16
- Personnel Qualifications
  16
- Safe Work Environment
  16
- Safety Instructions for Staff
  17
- Safe Handling of WAGNER Spray Devices
  17
- Grounding the Device
  18
- Product Hoses
  18
- Cleaning and Flushing
  19
- Handling Hazardous Liquids, Varnishes and Paints
  20
- Touching Hot Surfaces
  20
5 Description

22
- Components
  22
- Mode of Operation
  24
- Protective and Monitoring Equipment
  24
- Scope of Delivery
  26
- Data
  27
- Materials of Paint-Wetted Parts
  27
- Recommended Packings
  27
- Technical Data
  28
- Technical Data for Entire System
  28
- Technical Data for PROTEC 2K Piston Pump
  29
- Dimensions and Weights
  30
- Volume Flow
  31
- Performance Diagrams
  31
- Flow Diagram
  34
- Flow Chart with External Mixer and External Circulation
  35
- Pressure Regulator Unit
  36
- Pressure Relief
  36
- High-Pressure Filter 530 Bar
  36
- PC Relief Combination, 530 Bar
  37
- Stroke Count (Option)
  37
- External Mixer and External Circulation
  39
- External Mixer (Option)
  39
- Hose Selection
  40
- Throttle Valve (Option)
  41
- External Circulation (Option)
  42
- Feed Pump (Option)
  44
6 Assembly and Commissioning

45
- Training Assembly/Commissioning Staff
  45
- Storage and Installation Conditions
  45
- Transportation
  45
- Assembly and Installation
  46
- Pneumatic Connections
  46
- Product Connections
  46
- Ventilation of the Spray Booth
  46
- Grounding
  47
- Grounding of Components on Trolley
  47
- Grounding Schema (Example)
  48
- Commissioning
  49
- Safety Instructions
  49
- Procedure
  49
7 Operation

50
- Training the Operating Staff
  50
- Safety Instructions
  50
- General Rules for Making Adjustments to the Spray Gun
  51
- Do Not Connect Red Handle under Pressure
  51
- Switching Device on and off
  52
- Switching on Device
  52
- Switching off Device
  52
- Emergency Stop
  52
- Spraying Mode
  53
- Preparing
  53
- Circulating
  54
- Spraying
  55
- Pressure Drop
  56
- No-Load / Vent
  56
- Pressure Relief/Work Interruption
  57
- Continuing after Work Interruption
  58
- Intermediate Flushing
  58
- Intermediate Flushing with Flushing Pump
  59
- Relieving Flushing Pump
  60
- Intermediate Flushing Without Flushing Pump
  61
- Paint or Hardener Change
  62
- Paint Change Flushing
  62
- Workflow
  65
8 Cleaning and Maintenance

66
- Cleaning
  66
- Cleaning Staff
  66
- Safety Instructions
  66
- Clean Product Tank
  66
- Decommissioning and Cleaning
  67
- Long-Term Storage
  67
- Maintenance
  68
- Maintenance Staff
  68
- Safety Instructions
  68
- Regular Maintenance Work
  69
- Lubricating Bearings
  69
- Draining Condensate from Water Separator
  70
- Filling with Separating Agent
  70
- Emptying Device
  71
- Filling Empty Device
  73
- Cleaning and Replacing the High-Pressure Filter
  74
- Product Hoses, Tubes and Couplings
  75
9 Troubleshooting and Rectification

76
10 Repairs

78
- Repair Staff
  78
- Mounting Materials
  78
11 Disposal

78
12 Accessories

79
- Conversion to Other Mixing Ratios
  81
13 Spare Parts

82
- How Can Spare Parts be Ordered
  82
- Overview
  83
- Basic Units
  83
- System Overview
  84
- Hoses
  85
- Trolley with Grounding, Return Line, and Air Inlet
  86
- Mechanism Trolley
  88
- Air Inlet with Water Separator
  89
- Product Tank a and Product Tank B (1:1)
  90
- Product Tank B (4:1, 3:1, 2:1, 1.5:1)
  91
- Mixing
  92
- Mixing Block
  94
- Outlet Valve
  94
- Mount on Trolley
  95
- 2K Pump
  96
- PROTEC Air Motor 10
  98
- Air Motor Regulator for PROTEC 10
  102
- Movement Mechanism
  103
- Fluid Sections 110-150 Cm3
  104
- Fluid Sections 38-75 Cm3
  107
- 2K Pc Relief Combination
  111
- 2K High-Pressure Filter, 530 Bar with Pressure Gauge
  112
- Flushing Pump / Flushing Pump Connection (Option)
  114
- Heater (Option)
  116
- Heater Without Return Line
  116
- Heater with Return Line
  118
- Return Flow Set HP Filter a and B (Option)
  121
- External Mixer
  122
- Throttle Valve Set (Option)
  124
- Throttle Valve
  124
- External Circulation A1/2"-B1/4" and A3/8"-B1/4
  126
- External Circulation A3/8"-B3/8" and A1/2"-B3/8
  127
14 Warranty and Conformity Declarations

128

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