WAGNER 2K COMFORT Manuals

Manuals and User Guides for WAGNER 2K COMFORT. We have 1 WAGNER 2K COMFORT manual available for free PDF download: Original Operating Manual

WAGNER 2K COMFORT Original Operating Manual

WAGNER 2K COMFORT Original Operating Manual (128 pages)

Electronically Controlled Multi-component System for Lacquers

Brand: WAGNER | Category: Control Systems | Size: 4 MB

Table of Contents

Table of Contents
3
1 About These Instructions

7
2 Correct Use

11
- Device Types
  11
- Type of Use
  11
- Field of Application
  11
- Without Ex Identification
  11
- With Ex Identification
  11
- Accessories
  12
- Processible Working Materials
  12
- Misuse
  12
3 Identification

13
- Non-Ex System
  13
- Ex System
  13
- Control Cabinet
  13
- Fluid Section
  13
- Use in Areas Subject to Explosion Hazards
  14
- Identification X
  14
- Remote Control (Option)
  15
- Type Plates
  16
- Control Cabinet
  16
- Fluid Section
  16
4 Basic Safety Instructions

17
- Safety Instructions for the Operator
  17
- Electrical Devices and Equipment
  17
- A Safe Work Environment
  17
- Personnel Qualifications
  18
- Safety Instructions for Staff
  18
- Use Personal Safety Equipment
  19
- Safe Handling of WAGNER Spray Devices
  19
- Ground the Unit
  20
- Product Hoses
  20
- Cleaning and Flushing
  21
- Touching Hot Surfaces
  22
- Maintenance and Repair
  22
- Protective and Monitoring Equipment
  22
5 Description

23
- Components
  23
- Mode of Operation
  23
- Protective and Monitoring Equipment
  24
- Included Items
  24
- Data
  25
- Technical Data
  25
- Limitations for 2-Circuit Systems
  28
- Dimensions
  29
- Working Areas of Flow Meters
  30
- Application Limits of Flow Meters
  32
- Version 05/2017 Order Number Doc
  33
- Mixing Types
  34
- Dump Valve for Waste Separation (Option)
  37
- AIS Dosing System (Option)
  37
- 2-Circuit System
  37
- Flow Measurement
  38
- Flow Meters
  38
- Stroke Measuring
  39
- Flow Meters and Stroke Sensors
  40
6 Assembly and Commissioning

41
- Training of Assembly/Commissioning Staff
  41
- Storage and Installation Conditions
  41
- Transportation
  41
- Assembly and Installation
  41
- Electrical Connections
  43
- Pneumatic Connections
  43
- Product Connections
  43
- Flow Meter Monitoring
  44
- Lack-Of-Product Protection
  44
- Ventilation of the Spray Booth
  45
- Grounding
  45
- Commissioning
  48
- Pre-Cleaning
  48
- Initializing the Controller
  49
- Venting the System
  50
- Pressure Tightness Test
  50
- Filling the System
  51
- Electrostatics
  51
7 Controller

52
- Training the Operating Staff
  52
- Safety Instructions
  52
- Control Cabinet
  53
- Main Switch
  53
- Mechanical Push-Buttons
  54
- Operating Panel Basics
  54
- Select Language
  55
- Keyboard Input
  55
- Passwords
  56
- Home Page
  56
- Changing the Paint Recipe
  56
- Home Page Operation
  57
- Menu
  58
- Manual Mode: Open Valves
  59
- Recipes
  60
- Add New Recipes
  60
- Changing Recipe and Valve Names
  60
- Enter Flushing Recipe
  61
- Enter Paint Recipe
  62
- Calibration
  64
- Settings
  66
- Password Level 2 Settings
  66
- Password Level 3 Settings
  69
- Operating Panel for 2-Circuit System
  73
- Change Fluid Circuit
  73
- K1 and /K2
  74
- Acknowledge Alarms
  74
- White Background: Affects both Fluid Circuits
  74
8 Operation

75
- Training the Operating Staff
  75
- Safety Instructions
  75
- Emergency Deactivation
  75
- General Rules for Making Adjustments to the Spray Gun
  75
- Switches the System on and off
  76
- Malfunction
  76
- Spraying Mode
  77
- Prerequisites
  77
- A/B/C/D Pressure Ratio
  77
- Spraying Without Gun Flush Box
  78
- Spraying with Gun Flush Box
  79
- Interrupting Work
  79
- Changing the Paint Recipe
  79
- A Valve Selection at Start
  79
- Circulation (Option)
  79
- Flushing
  80
- Flow Chart with Paint Recipe Change
  83
- Pressure Relief Procedure
  84
9 Cleaning and Maintenance

85
- Cleaning
  85
- Cleaning Staff
  85
- Safety Instructions
  85
- Filter Cleaning
  85
- Condensate Drainage from the Filter Pressure Regulator
  85
- Cleaning the System
  86
- Decommissioning
  86
- Long-Term Storage
  86
- Maintenance
  87
- Maintenance Staff
  87
- Safety Instructions
  87
- Gear Flow Meter
  88
- Cleaning and Replacing the Product Filter
  89
- Product Valves
  89
- Product Hoses, Tubes and Couplings
  90
10 Troubleshooting

91
- Alarm Messages
  93
- Fault Rectification
  98
- Warning Messages
  105
- Fault Rectification
  106
11 Repairs

107
- Repair Staff
  107
- Safety Instructions
  107
- Mounting Materials
  108
12 Disposal

109
13 Accessories

110
- Connections
  110
- I/O Extension Module
  110
- Connection Table 2K COMFORT
  111
- Control Cabinet Diagrams
  112
- Expansion and Accessory Sets
  112
- Installation by Customer or by WAGNER Service Department
  113
- Stroke Measuring
  115
- Installation by WAGNER Service Department
  115
- Ais
  116
- Accessories Sets for External Flushing Agent
  117
- Remote Control (Option)
  117
- Remote Control Assembling
  118
- Assembly on Control Cabinet
  118
- Testing and Commissioning
  118
- Safety Instruction Remote Control
  119
- Operation
  120
14 Spare Parts

121
15 Declaration of Warranty and Conformity

122
16 Appendix

126
- Conversion of the Mixing Ratio Specifications
  126

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