User Manuals: WABCO TEBS E2.5 Brake repair kit

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WABCO TEBS E2.5 Manual

WABCO TEBS E2.5 Manual (224 pages)

Electronic braking systems for trailers

Brand: WABCO | Category: Automobile Accessories | Size: 3 MB

Table of Contents

Table of Contents
5
1 Disclaimer

8
2 Symbols Used

9
3 Safety Information

10
4 Introduction

12
5 Braking System

22
- System Design
  22
- Scope of Application
  22
- Expertise and Standards
  23
- ABS Configurations
  24
- Description of the Components of the Electropneumatic Braking System
  29
- Components of the TEBS E Modulator
  31
- Supply
  32
- Function Test When Switching on or Coupling
  32
- Power Supply Via Stop Light (24N)
  32
- Multi-Voltage
  33
- System Monitoring
  35
- Warnings and System Messages
  35
- Pneumatic Redundancy
  37
- Brake Functions
  38
- Nominal Value Detection
  38
- Load Sensing Valve (LSV)
  40
- Pressure Control
  44
- Overload Protection
  45
- Anti-Lock Braking System (ABS)
  46
- Roll Stability Support (RSS)
  47
- Standstill Function
  48
- Emergency Braking Function
  49
- Test Mode
  49
- ECU-Internal Functions
  50
- Odometer
  50
- Service Signal
  51
- Servicemind
  51
- Axle Load Output
  52
- Notebook Function
  54
- Operating Data Record (ODR)
  54
6 GIO Functions

58
7 External Systems

126
- Electronic Expansion Module (ELEX)
  126
- Tailguard Functions
  127
- Connection from ISO 12098
  133
- Battery Supply and Battery Charging
  134
- Trailer Remote Control
  136
- External ECAS
  137
- Trailer Central Electronic
  138
- Tire Pressure Monitoring System (IVTM)
  139
- Telematics (Trailerguard)
  141
8 Installation Notes for Vehicle Installation and Retrofitting

142
- Data on the TEBS E Modulator
  142
- Connections
  144
- Installation in Vehicle
  145
- RSS Installation Regulation
  146
- Cable Installation / Cable Fastening
  148
- Installation Height Sensor
  150
- Installation of Immobilizer Components
  152
- Installation of Trailer Remote Control
  152
- Installation of Tailguard Components
  153
- Installation of Etasc
  164
9 Start-Up

165
10 Operation

172
- Warning Messages
  172
- Operation with Trailer Remote Control
  172
- Operation of ECAS Level Control
  180
- Operation of Traction Help
  182
- Operation Optiload / Optiturn
  182
- Lifting Axles Operation
  183
- Operating the Immobilizer
  183
11 Workshop Notes

184
- Maintenance
  184
- System Training and PIN
  184
- Diagnostic Hardware
  185
- Tests / Simulations
  186
- Replacement and Repair
  188
- Tuning the Vehicle
  190
- Disposal / Recycling
  192
12 Appendix

193
- Pneumatic Ports for TEBS E
  193
- Pin Assignment TEBS E Modulators and ELEX
  195
- Cable Overview
  201
- GIO Diagram
  210
- Brake Diagram
  212
Index

217

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