Vortec 1600 Manuals

Manuals and User Guides for Vortec 1600. We have 1 Vortec 1600 manual available for free PDF download: Service Manual

Vortec 1600 Service Manual (183 pages)

1.6L Industrial Engine

Brand: Vortec | Category: Engine | Size: 3 MB

Section 0 General Information

3
- Table of Contents
  3
- Fastener Notice
  4
- General Information - 1.6L
  
  5
- Maintenance and Lubrication
  
  17
  - Initial Start up Maintenance
    17
  - Routine Maintenance
    17
  - Scheduled Preventive Maintenance
    17
  - Engine Oil Level Check
    17
  - Adding Engine Oil
    17
  - Engine Oil and Filter
    17
  - Engine Oil Quality
    17
  - Engine Oil Recommendation
    18
  - Oil Filter
    18
  - Engine Air Cleaner
    18
  - Safety Element
    18
- Cooling System Maintenance
  
  18
  - Coolant Level
    18
  - Radiator
    19
  - Radiator Hoses
    19
  - Fan Belts
    19
  - Serpentine Belt
    19
  - V-Type Belt
    19
- Fuel Delivery System Maintenance
  
  19
  - Fuel Filter Replacement
    19
    
    Carbureted Engines
    19
    
    TBI Engines
    19
    
    Zenith Z.E.E.M.S TBI Fuel Injection
    19
  - Ignition Systems
    20
  - Types of Ignition Systems
    20
  - Ignition Timing
    20
  - Spark Plugs
    20
- Maintenance Schedule - 1.6L Engine
  
  21
  - Approximate Fluid Capacities
    21
  - Filter Chart - 1.6L Engine
    22
Industrial 1.6L Engine Mechanical 1-1 Section 1 Engine Mechanical

23
Section 2 Engine Cooling

118
- Fastener Notice
  
  119
- Specifications
  
  120
  - Fastener Tightening Specifications
    120
  - Engine Cooling System Specifications
    120
- Diagnostic Information and Procedures
  
  121
  - Engine Overheating
    121
  - Loss of Coolant
    122
  - Thermostat Diagnosis
    122
  - Engine Fails to Reach Normal Operating Temp
    123
  - Coolant Concentration Testing
    124
  - Cooling System Leak Testing
    125
- Repair Instructions
  
  126
- Engine Cooling
  
  128
  - Coolant Pipe And/Or Hose Replacement
    128
  - Drive Belt Replacement
    129
  - Cooling Fan Replacement
    129
  - Fan Shroud Replacement
    130
  - Fan Guard Replacement
    131
  - Coolant Thermostat And/Or Housing Replacement
    132
  - Water Pump Replacement
    133
  - Drain Cock Replacement
    135
  - Radiator Replacement
    135
- Description and Operation
  
  136
  - Cooling System Description
    136
  - Radiator Assembly Description
    136
  - Pressure Cap Description
    137
  - Water Pump Description
    138
  - Thermostat Description
    138
- Special Tools and Equipment
  
  138
Industrial 1.6L Engine Electrical 3-1 Section 3 Engine Electrical

139
- Fastener Notice
  140
- Schematic and Routing Diagrams
  
  141
- Specifications
  
  141
  - Fastener Tightening Specifications
    141
  - Battery Usage
    141
  - Starter Motor Usage
    141
  - Generator Usage
    141
  - Spark Plug Usage
    141
- Engine Electrical - 1.6L
  
  141
- Component Locator
  
  145
  - Engine Electrical Components
    145
  - Engine Electrical Component Locator Views
    145
- Diagnostic Information and Procedures
  
  146
  - Charging System Check
    146
  - Starting System Check
    146
  - Battery Common Causes of Failure
    147
  - Battery Cautions
    147
  - Important Battery Diagnosis Information
    147
  - Battery Check
    148
  - Battery Terminal Check
    149
- Engine Electrical
  
  153
- Repair Instructions
  
  162
  - Battery Cable Replacement
    162
  - Battery Charging
    163
  - Charging Procedure
    163
  - Charging Time Required
    169
  - Battery Charge Low or Completely Discharged
    170
  - Battery Replacement
    170
  - Jump Starting in Case of Emergency
    171
  - Jump Starting Procedure
    171
  - Starter Motor Inspection
    172
  - Cleaning Procedure
    172
  - Component Electrical Testing
    172
  - Armature Bearing Replacement
    172
  - Starter Motor Replacement
    173
  - Generator Replacement
    174
  - DIS Ignition Module Replacement
    175
  - Setting Ignition Timing
    175
  - Crankshaft Position (CKP) Sensor Replacement
    175
- Description and Operation
  
  177
  - Starting System Description
    177
  - Cranking Circuit
    177
  - Starter Motor
    177
  - Starting System Circuit Description
    177
  - Batteries
    178
  - Built-In Hydrometer-If Equipped
    178
  - Charging System Description
    179
  - SI Series Generators
    179
  - Voltage Regulator
    180
  - Charging System Circuit Description
    180
  - Ignition System Description
    181
  - Ignition Switch
    181
  - DIS Ignition Module
    181
  - Spark Plugs
    182
  - Secondary Wiring
    182
  - Crankshaft Position (CKP) Sensor
    182
- Special Tools and Equipment
  
  183

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Vortec 1600 Manuals

Vortec 1600 Service Manual (183 pages)

Table of Contents

Section 0 General Information

General Information - 1.6L

Maintenance and Lubrication

Cooling System Maintenance

Fuel Delivery System Maintenance

Maintenance Schedule - 1.6L Engine

Industrial 1.6L Engine Mechanical 1-1 Section 1 Engine Mechanical

Engine Mechanical - 1.6L

Specifications

Diagnostic Information and Procedures

Repair Instructions

Special Tools and Equipment

Section 2 Engine Cooling

Fastener Notice

Specifications

Diagnostic Information and Procedures

Repair Instructions

Engine Cooling

Description and Operation

Special Tools and Equipment

Industrial 1.6L Engine Electrical 3-1 Section 3 Engine Electrical

Schematic and Routing Diagrams

Specifications

Engine Electrical - 1.6L

Component Locator

Diagnostic Information and Procedures

Engine Electrical

Repair Instructions

Description and Operation

Special Tools and Equipment

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