Volvo Trucks VN 2016 Manuals

Manuals and User Guides for Volvo Trucks VN 2016. We have 1 Volvo Trucks VN 2016 manual available for free PDF download: Preventive Maintenance

Volvo Trucks VN 2016 Preventive Maintenance (89 pages)

Brand: Volvo Trucks | Category: Trucks | Size: 5 MB

Table of Contents
3
General
5
Preventive Maintenance, General
5
Section List
6
Maintenance Coverage
7
Program Structure
7
Advantages
8
Maintenance Form
8
Maintenance Records
8
Maintenance Preparation
9
Preventive Maintenance Inspection Bay
9
Location
9
Equipment
9
Reception
9
Inspection
10
Other Inspection
10
Safety Advice
11
Special Tools and Special Equipment
12
Special Tools
12
Other Special Equipment
13
Lighting System, Special Tools
15
Lubrication General
16
Lubrication Chart
16
Preventive Maintenance Inspection Checklist
20
Preventive Maintenance Checklist
20
Preventive Maintenance
20
Checks in Cab
20
Check Clearance in Clutch Mechanical Function
20
Check Transmission Pneumatic and Mechanical Control System
26
Function Check of Headlamps and External Lamps
26
Check Rear View Mirrors and Reflectors
26
Function Check Wipers and Washer
27
Check Differential Locks
27
Check Gear Shift and Clutch Pedal
27
Check Parking Brake
28
Check Air Pressure Regulator Disconnection and Connection Pressure
28
Check for Diagnostic Trouble Codes (Dtcs) Displayed on Dash
29
Check after Start for Leaks
29
Oil and Fluid Level Check
30
Perform Cab Lubrication
30
Change Engine Oil and Filters
31
Check Oil Level in Transmission
32
Check Oil Level in PTO, Power Takeoff
34
Check Oil Level in Transfer Case
34
Check Oil Level in Front Drive Axle
35
Check Oil Level in Rear Drive Axle
36
Check Oil Level in Power Steering
37
Check Oil Level in Hubs for Oil Lubricated Wheel Bearings
38
Check Fluid Level in Clutch Fluid Reservoir
39
Check Coolant Freeze Protection and Coolant Level
39
Fill Windshield Wiper and Headlamp Wiper Reservoirs
40
Engine Compartment
41
Check Air Intake and Air Deflector
41
Check Alternator Mounting
41
Check Electrical Connections and Cables for Alternator, Starter Motor, and Intake Air Heater (IAH)
41
Check Drive Belts
42
Check Engine Mounting
43
Check Radiator Mounting
43
Check Radiator Fan, Bearing Tolerance, Bolt Unions, Fan Cover and Fan Ring with Rubber Seal
43
Check Intercooler, Hoses, Pipes and Air Flow
44
Check Radiator, Hoses, Pipes and Air Flow
44
Check Charged Air Cooler (CAC), Hoses and Air Flow
45
Check Fuel Lines on Engine
46
Check A/C Compressor Mounting
46
Check Compressed Air Lines and Hoses
46
Check Power Steering Pump, Oil Lines and Steering Gear
46
Check Clutch Hydraulic and Pneumatic Control System
46
Check Air Filter Replacement Date (Ventilation System)
47
External Checks
48
Check Cab, Hood, Doors, Step Panels and Cab Suspension
48
Drain Water from Fuel/Water Separator for the Fuel System and Change Filter
49
Check Exhaust for Leakage
51
Check Batteries - Load Test, Leakage, Attachment, Clean and Protect (When Necessary) Connections and Battery Box Holddowns
53
Check Fuel Tank and Ventilation Filters
54
Check Front Shock Absorbers, Springs and U-Bolts
55
Check Front Wheel Bearings
56
Check Front Wheels
57
Check Steering Linkage
58
Check Steering Knuckle Bearing
59
Check Air Pressure and Tire Wear
60
Checks Beneath the Vehicle
62
Check Front and Rear Axle Mounting
62
Check Bearing Play for Pinion and Input Shaft to Rear Drive Axle
62
Check Ventilation for Transmission, Transfer Case, and Power Takeoff (PTO)
62
Check Mounting of Transmission, Transfer Case, and Power Takeoff (PTO) Including Lines
63
Check Transmission Oil Cooler Mounting
64
Check Retarder Mounting and Lines
64
Check Drive Shaft, Universal Joints, Sliding Joints and Support Bearings
64
Check Clutch Adjustment
65
Check Lift Axle
65
Check Rear Drive Axle Ventilation, Rear Springs, U-Bolts and Rear Shock Absorbers
66
Check Seals for Speedometer Sensor
66
Check Rear Wheels
67
Check Load Sensing Valve
68
Check Air Bellow, Level Sensors and Level Valves for Air Suspension
68
Check Chassis Frame and Crossmembers
68
Check Air Dryer
69
Check Brake Circuit for Leaks
69
Check Brake Linings and Wheel Seals for Leaks
71
Check Brake Cylinders, Levers, and Forks
71
Check Brake Disc and Brake Calipers
72
Check Stroke Length on Slack Adjusters, Brake Levers and Brake Drums
75
Check Brake Chambers and Mounting Brackets
75
Check Central Lubrication System
75
Perform Chassis Lubrication
76
VOLVO Blade Air Suspension (VBAS) Maintenance
87
Additional Time Based Maintenance
88

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Volvo Trucks VN 2016 Preventive Maintenance (89 pages)

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