User Manuals: Volvo Penta 5.7 Gi Marine Engine

Manuals and User Guides for Volvo Penta 5.7 Gi Marine Engine. We have 2 Volvo Penta 5.7 Gi Marine Engine manuals available for free PDF download: Manual, Workshop Manual

Volvo Penta 5.7 Gi Manual

Volvo Penta 5.7 Gi Manual (176 pages)

Brand: Volvo Penta | Category: Engine | Size: 6 MB

Table of Contents

General Information

7
- Table of Contents
  7
- Tuning the Engine
  9
- Intake Manifold Vacuum Testing
  12
- Gasoline Requirements
  14
- Gasoline Containing Alcohol
  15
- Crankcase Oil
  15
- Oil Filter
  17
- Power Steering
  17
- Power Trim/Tilt Fluid Level
  17
- Off-Season Storage
  18
- Preparation for Boating after Storage
  20
- Engine Break-In
  21
- Submerged Engine or Water Ingestion in Cylinders
  22
- 20-Hour Check
  23
- Positive Closed Ventilation System
  24
- Troubleshooting - System Isolation
  25
Engine will Not Crank

26
- Engine Troubleshooting Guides
  26
- Engine will Not Crank
  27
- Engine Runs Rough
  28
- Hard Starting - Cold Engine
  28
- Hard Starting - Hot Engine
  28
- Engine Noises and Vibrations
  29
- Engine dies out
  30
- Engine Overheats - Check
  30
- Defective Engine Lubricating System
  31
- Low Battery Voltage after Short Storage
  32
Engine - 5.0 & 5.7 Litre

33
- General Description
  34
- Accessories
  35
- Tools and Shop Equipment
  35
- Cleaning
  36
- Draining the Engine
  37
- Engine Lubrication
  40
- Exhaust Manifold
  41
- Starter
  43
- Intake Manifold
  45
- Remove Distributor, Gi and Gxi Models
  46
- Disassemble Intake Manifold (Gi, Gxi, Osi, & Osxi)
  48
- Assemble Intake Manifold
  51
- Intake Manifold Installation
  51
- Distributor Installation
  53
- Rocker Arm Cover
  58
- Valve Train
  58
- Valve Lifters and Guides Clean and Inspect
  61
- Valve Lifter Installation
  62
- Valve Lifter Pushrod Guides
  62
- Valve Push Rod
  62
- Install Rocker Arm Assemblies
  63
- Valve Lash Adjustment
  63
- Cylinder Head
  64
- Valve Rocker Arm Cover Installation
  64
- Cylinder Head Disassemble and Recondition
  66
- Cylinder Head Clean and Inspect
  67
- Valve Spring Straightness
  68
- Valve Stems
  69
- Valve Guide Reaming and Seat Grinding
  70
- Valve Rocker Arm Stud Removal
  72
- Valve Rocker Arm Stud Installation
  73
- Cylinder Head Assemble
  74
- Install Oil Seal
  74
- Oil Pan and Oil Pump
  78
- Oil Pan Clean and Inspect
  79
- Oil Pump Disassemble
  81
- Oil Pump Clean and Inspect
  82
- Water Pump
  88
- Water Pump Installation
  92
- Crankshaft Balancer
  93
- Crankshaft Balancer Inspect
  94
- Crankshaft Balancer Installation
  94
- Engine Front Cover
  96
- Engine Front Cover Installation
  98
- Timing Chain and Sprocket
  98
- Camshaft
  103
- Camshaft Bearings
  105
- Piston, Connecting Rod, and Bearings
  109
- Piston and Connecting Rod Disassemble
  111
- Clean and Inspect
  112
- Piston Selection
  115
- Engine Coupler
  120
- Flywheel
  123
- Crankshaft Rear Oil Seal and Housing
  124
- Crankshaft
  127
- Crankshaft and Bearings Clean and Inspect
  128
- Bearing Clearance Measuring Procedures
  131
- Micrometer Method for Crankshaft Bearings
  131
- Engine Block Plug
  137
- Recondition Engine Block
  137
- Engine Block Clean and Inspect
  140
- Cylinder Boring and Honing
  141
- Boring Procedure
  142
- Engine Specifications 5.0 Litre
  143
- Engine Specifications 5.7 Litre
  147
- Fastener Tightening Specifications
  151
- Sealants, Adhesives and Lubricants
  154
- Tune up Specifications
  154
- Special Tools
  156
- Marine Products and Safety of People Who Use Them
  162
- Sterndrive Shift System
  163
- Sterndrive Throttle Control System
  164
- Sterndrive Steering System
  165
- Marine Products and Safety of People Who Fix Them
  171
- Handling Lead Acid Batteries
  172
- Gasoline! Handle with Care
  173
- Hazardous Products
  174

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Volvo Penta 5.7 Gi Workshop Manual

Volvo Penta 5.7 Gi Workshop Manual (72 pages)

Brand: Volvo Penta | Category: Engine | Size: 6 MB

Table of Contents

General Information

7
- Table of Contents
  7
- Tuning the Engine
  9
- Intake Manifold Vacuum Testing
  12
- Gasoline Requirements
  14
- Gasoline Containing Alcohol
  14
- Crankcase Oil
  15
- Oil Filter
  16
- Power Steering
  17
- Power Trim/Tilt Fluid Level
  17
- Off-Season Storage
  17
- Preparation for Boating after Storage
  20
- Engine Break-In
  21
- Submerged Engine or Water Ingestion in Cylinders
  22
- 20-Hour Check
  23
- Positive Closed Ventilation System
  23
- Troubleshooting - System Isolation
  25
- Engine Troubleshooting Guides
  25
Engine will Not Crank

26
- Engine Cranks, but will Not Start
  26
- Hard Starting - Cold Engine
  27
- Engine Runs Rough
  28
- Hard Starting - Hot Engine
  28
- Engine Noises and Vibrations
  29
- Engine dies out
  30
- Engine Overheats
  30
- Defective Engine Lubricating System
  31
- Low Battery Voltage after Short Storage
  32
Safety Section

57

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