Volvo L35G Manuals

Manuals and User Guides for Volvo L35G. We have 1 Volvo L35G manual available for free PDF download: Operator's Manual

Volvo L35G Operator's Manual (262 pages)

Compact Wheel Loaders

Brand: Volvo | Category: Construction Equipment | Size: 8.21 MB

Safety Regulations
3
Identification Numbers
4
Table of Contents
6
Presentation
10
Intended Use
10
Operating Underground
11
Environmental Requirements
11
Frame
11
Engine
11
Electrical System
12
Transmission
12
Brake System
12
Steering System
13
Cab
13
Cab's Emergency Exits
13
FOPS and ROPS
13
Equipment
14
Modifications
14
Anti-Theft Device
15
Logged Machine Data
15
Caretrack
15
Communication Equipment, Installation
22
Safety Components
23
Safety-Classified Machine and Spare Parts
23
Product Plates
24
Information and Warning Decals
26
Instrument Panels
32
Instrument Panel, Front
33
Keypad
34
Work Lights
34
Reversible Fan
34
Hand Throttle
34
Separate Attachment Lock
36
Working Hydraulics Lock/Control Lever Lockout
37
Hazard Flashers
37
Ignition
37
Regeneration
38
Wiper and Washer, Rear Window
38
Headlights
38
Headlights, Daytime Running
39
Rotating Beacon
39
Back-Up Alarm
39
Electrically Heated Rear-View Mirrors
39
Lift Fork Operation/Hose Rupture Protection
40
Information Display Unit
40
Central Warning
41
Display Unit
44
Start Sequence
44
Enter Code Screen
44
Recovery Code Screen
44
Change Primary Code
45
Main Screen
45
Subscreens
46
Machine Hours and Daily Hours
46
Machine Hours Left before Service
46
Number of Bucket Cycles
46
Check Symbols on the Display Unit
47
Fuel Level Low
47
Preheating Malfunction
47
Engine Coolant Temperature High
47
Engine Failure
48
Time to Service
48
Attachment Bracket Verification
48
Hydraulic Oil Filter Clogged
48
Hydraulic Oil Temperature High
49
Auto Engine Shutdown
49
Warnings Symbols on the Display Unit
49
Preheating Failure
50
Computer Failure
50
Engine Oil Pressure Low
51
Instrument Panel, Side
52
Other Controls
55
Single Lever with Aux Level
56
Travel Direction Selection
56
Single Lever with Integrated Aux Hydraulic Functions
57
Hold Function
58
Flow Adjustment Knob for Attachment Lock and Aux Hydraulics
59
Loader Functions
60
Differential Lock Function
60
Multi-Function Lever
61
Steering Wheel, Adjusting
61
Drive Pedal, Accelerator Pedal
61
Inching-Brake Pedal
61
Parking Brake Lever
62
V Socket
62
Heating and Ventilation with Mechanical Control
62
Armrest, Adjustment
63
Lever Carrier, Adjustment
63
Hand Control for Inching
64
Lifting Fork Operation/Hose Rupture
64
Automatic Tilt (Bucket Positioner)
65
Automatic Lift (Boom Kick-Out)
67
Operator Comfort
68
Operator Seat
68
Air Suspended Seat
69
Seat Belt
70
Climate Control System
72
Ventilation Nozzles
72
Heater Engine-Independent
73
Heating Operation Without Pre-Selection with Ignition off
74
Switching off the Heating
74
Switching on the Heating
74
Regulation During Heater Operation
75
Setting the Duration of Heating
75
Changing the Heating Duration One-Off
75
Setting the Time and Weekday
76
Pre-Selecting Start of Heating
76
Adjusting the Time and Weekday
76
Selecting and Activating the Memory
76
Neutral Setting - no Memory Activated
77
Checking the Activated Memory
77
Operating Instructions
78
Running - in Instructions
78
Engine Protection Software
78
Engine Overspeed Monitoring
78
Driveline Shutoff Via Parking Brake
79
Driveline Shutoff Via Parking Brake and Seat Belt
79
Propeller Shaft
80
Visibility
80
Actions before and During Operationn
82
Safety Rules When Operating
83
Fuel, Filling
83
Safety Procedures During Refuelling
83
Operator Obligations
84
Accidents
85
Machine Operator Safety
85
Operating on Public Roads
87
Traveling on Public Roads
87
Safety Rules in Case of Fire
88
In Case of Fire on the Work Site
88
In Case of Fire in the Machine
88
Power Lines, Minimum Clearance
90
Minimum Distance from Overhead Power Lines
90
Measures before Operating
93
Starting Engine
94
Turbocharger
94
Starting Engine in Cold Weather
95
Starting with Booster Battery
96
Engine Block Heater
97
Braking
98
Exhaust Aftertreatment System
99
Active Regeneration
100
Parked Regeneration
100
Delay Regeneration
101
Consequences of Delaying Regeneration
101
Cancelling Regeneration in Progress
101
Long Idle Periods
102
Conditions for Active Regeneration
103
Conditions for Parked Regeneration
103
Perform Active or Parked Regeneration
104
Perform Active Regeneration
105
Perform a Regeneration
110
Semiautomatic DPF Regeneration Mode
110
Stopping
113
Parking
114
Long-Term Parking and Taking Machine out of Service
115
Measures When Getting Stuck
116
Retrieving and Towing
117
Actions
117
Recovering
117
Towing
118
After Towing
118
Tow Hitch on Counterweight
119
Transporting Machine
120
Securing Cargo that Has Been Loaded
121
Lifting Machine
123
Operating Techniques
124
Eco Driving
125
Whole-Body Vibrations
127
Working Within Dangerous Areas
129
Underground Cables and Pipes
129
Working on Slopes
129
Working in Water and on Boggy Ground
130
Maximum Permitted Angle
130
Working Where There Is Risk on Landslip
131
Working in Cold Weather
132
Attachments
133
Transporting Attachments with Another Vehicle
134
Rotating Attachments
134
Hydraulic Powered, Rotating Attachments
134
Attachment Brackets
136
Tiltable Rear Attachment Bracket
136
Separate Attachment Locking
138
Connecting
138
Hydraulic Function, 3Rd and 4Th
140
Pressure Release
141
Loading
142
Buckets
143
Choosing Bucket
143
Working with Buckets
143
Gravel and Stockpile Loading
144
Excavating
144
Transporting Load
145
Dumping Load
145
Positioning of Hauler
145
High-Tip Bucket
147
Side-Tip Bucket
148
Scrap Bucket
149
Universal Fork with Hydraulic Grapple
149
Clamshell Bucket
150
Pallet Forks
151
Adjusting Fork Tines Position Sideways
152
Working with Pallet Forks
152
Picking up Loads
153
Operating with Loads
153
Approval and Legal Requirements
153
Timber Grapples
154
Salt Sprayer
155
1A Single Lever with Aux Lever
155
Special Hydraulics
157
Material Handling Arm
158
Road Sweeping
160
Lifting Objects
161
Stability
161
Slinging Long Loads
162
Running Checks of Lifting Attachments
162
Signalling Diagram
163
Safety When Servicing
165
Service Position
166
Safety Brace
167
Setting the Safety Brace in Support Position
167
Setting the Safety Brace in Storage Position
168
Fire Prevention
172
Handling Hazardous Materials
175
Heated Paint
175
Rubber and Plastics Which Have Been Heated
175
Fluoro-Carbon Rubber Which Has Been Heated
176
Handling Line, Tubes and Hoses
180
Service and Maintenance
181
Exhaust Control Systems
181
Arrival Inspection
182
Delivery Inspection
182
Delivery Instructions
182
Service Programme
182
Paint Finish Maintenance
183
Touch-Up Painting
184
Cleaning Engine Compartment
185
Service Points
187
Engine Oil Level, Checking
188
Engine Oil, Topping up
188
Fuel System
189
Fuel Tank Capacity
189
Fuel System, Air Bleeding
190
Water Separator, Draining
191
Engine Air Cleaner
192
Cooling System
193
Coolant
193
Coolant Level, Checking
194
Topping up Coolant
194
Radiator, Cleaning
195
Batteries
196
Battery Disconnect Switch
197
Battery, Charging
197
Welding
198
Relays and Fuses
198
Brake Fluid Level, Checking
199
Brake Pads, Checking
200
Parking Brake, Checking of Function
200
Wheels
201
Tyres, Checking Air Pressure
201
Wheel Bolts, Checking Tightening
202
Cab Ventilation Filter, Cleaning and Replacing
203
Windscreen Wiper System
204
Washer Reservoir
204
Air Conditioning
205
Condenser, Cleaning
205
Bucket Teeth
207
Bucket Teeth, Replacing
207
Installing Tooth
207
Hydraulic System
209
Hydraulic Oil
209
Hydraulic Oil Level, Checking
210
Greasing
211
Articulation Joints, Lubricating
211
Steering Cylinder Bearings, Lubricating
212
Greasing Bearings
212
Lifting Frame, Lubricating
212
Lubrication and Service Chart
214
Symbol Key
214
Oil Change and Lubrication
215
Specifications
219
Recommended Lubricants
219
Engine Oil
221
Alternative Fuels
225
Hydro-Treated Vegetable Oil
225
Biodiesel
225
Biodiesel Fuel Requirements
225
Maintenance Interval Requirements
226
Effects of Biodiesel on Engine Oil
227
Effects of Biodiesel on Fuel Systems
227
Effects of Biodiesel on Exhaust After-Treatment Systems
228
Effects of Biodiesel on Cold Weather Operation
228
Effects of Biodiesel on Emissions Compliance
228
Service Capacities and Change Intervals
229
Relays and Fuses in the Engine Compartment
233
Relays
235
Fuses
236
Hydrostatic Travel System
238
Front Axle
238
Brake
239
Steering
240
Working Hydraulics
245
Machine Weights
246
Dimensions
247
Alphabetical Index
258

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