Volkswagen The Caddy 2021 Manuals

Manuals and User Guides for Volkswagen The Caddy 2021. We have 1 Volkswagen The Caddy 2021 manual available for free PDF download: Manuallines

Volkswagen The Caddy 2021 Manuallines (163 pages)

Brand: Volkswagen | Category: Automobile | Size: 6 MB

Table of Contents
2
General Information
6
Introduction
6
Concept of These Guidelines
6
Means of Representation
7
Vehicle Safety
8
Operational Safety
9
Note on Copyright
9
General Notes
10
Product and Vehicle Information for Converters
10
Contact in Germany
10
International Contact
10
Electronic Repair and Workshop Information from Volkswagen AG (Erwin*)
11
Genuine Parts Online Ordering Portal
11
Online Owner's Manual
11
Homologation
12
European Type Approval and EC Certificate of Conformity
13
Worldwide Harmonised Light Vehicles Test Procedure (WLTP)
13
Manufacturer's Declaration
14
Converter Guidelines, Consulting
14
Letter of Non-Objection
14
Application for the Letter of Non-Objection
16
Legal Entitlements
16
Warranty and Product Liability of the Converter
17
Ensuring Traceability
18
Trademarks
18
Positions on Rear of the Vehicle
18
Appearance of Overall Vehicle
18
Non-Volkswagen Trademarks
18
Recommendation for Vehicle Storage
18
Compliance with Environmental Rules and Regulations
20
Recommendations for Inspection, Maintenance and Repair
21
Accident Prevention
21
Quality System
22
Planning Bodies
23
Selecting the Base Vehicle
23
Vehicle Modifications
24
Vehicle Acceptance
25
Optional Equipment
26
Technical Data for Planning
27
Base Vehicle
27
Vehicle Dimensions
27
Basic Data of Caddy Cargo
28
Basic Data of Caddy
30
Ramp Angle and Breakover Angle
33
Vehicle Centre of Gravity
34
Bodies with a High Centre of Gravity
34
Determining the Centre of Gravity
35
Steerability - Minimum Front Axle Load
35
Running Gear
36
Permitted Weights and Unladen Weights
36
One-Sided Weight Distribution
37
Turning Circle
37
Authorised Tyre Sizes
37
Modifications to Axles
38
Modifications to the Steering System
38
Brake System and Brake Control System ESC
38
General Information
38
Vehicle Stability and ESC
39
Influence of Vehicle Conversions on the Function of ESC* Brake Regulation System
40
Routing Additional Lines Along the Brake Hoses/Brake Lines
41
Modification of Springs, Suspension Mounting, Dampers
41
Rear Axle Running Gear for Heavy Installations (Retrofit Kit, PR Number UC5)
41
Wheel Alignment Settings
42
Body-In-White
43
Roof Loads/Vehicle Roof
43
Dynamic Roof Loads
43
Modifications to the Body-In-White
43
Screw Connections
44
Welding Work
45
Welded Connections
45
Selection of Welding Process
46
Spot Welding
46
Shielding Gas Hole Spot Welding
47
Tacking
48
Welding Is Not Allowed
48
Corrosion Protection after Welding
48
Corrosion Protection Measures
48
Planning Measures
49
Component Design Measures
50
Coating Measures
50
Work on the Vehicle
50
Interior
51
Modifications in the Area of Airbags
51
Modifications in the Area of Seats
51
Belt Anchors
52
Forced Ventilation
52
Acoustic Insulation
52
Electrics/Electronics
53
Lighting
53
Vehicle Lighting Devices
53
Mounting Special Lights
54
Additional Load Compartment Light
54
Vehicle Electrical System
55
Electrical Wiring / Fuses
55
Additional Circuits
56
Retrofitting Electrical Devices
57
Electromagnetic Compatibility
58
Mobile Communication Systems
59
CAN Bus
59
Current and Signal Take-Off of Vehicle Electrical System Potentials
61
Electrical Interface for Special Vehicles
62
General Notes on the Interfaces
62
DC/AC Converter (PR No. 9Z3, 9Z6)
64
Customer-Specific Functional Control Unit (CFCU)
66
Vehicle Battery
69
Installation of Additional Battery
69
Intelligent External Charging Control
73
Parameterised* Reactions on Reaching Certain Second Battery Charge Levels with Second Battery Monitoring
74
Retrofitting of Alternators
76
Driver Assist Systems
76
General Overview
78
Electromechanical Steering
78
Electronic Stability Control (ESC)
79
Tyre Pressure Monitoring System (TPMS)
80
Front Camera for Driver Assist Systems
82
Rain/Light Sensor
83
Parking Aids
83
Lane Departure Warning "Lane Assist
85
Front Assist / ACC
85
Earth Points
87
Engine Peripherals/Drive Train
88
Engine / Drive Train Components
88
Drive Shafts
88
Fuel System
88
CNG* Fuel System
90
Exhaust System
91
Hybrid Powertrain Exhaust System (PHEV)
94
SCR System (EU6)
95
Installation Position of the Adblue® Tank in the Vehicle
95
Filling the Adblue® Tank
96
Engine Power Take-Off Systems
98
Compatibility with Base Vehicle
99
Retrofitting Air Conditioning System
101
Retrofit Load Compartment Cooling System
101
Specifications of Genuine Refrigerant Compressor
102
Maximum Cooling Output
102
Weight of the Refrigerant Compressor
102
Pulley Diameter of the Refrigerant Compressor
103
Specification of the Poly V-Belt
103
Connection Dimensions of Genuine Refrigerant Compressor
103
Add-Ons/Units
104
Roof Carriers
104
Rear Luggage Carrier/Rear Ladders
105
Towing Brackets
105
Maximum Trailer Weights
105
Retrofitting a Trailer Towing Bracket
105
Clearance According to UN-R 55
105
Raising the Vehicle
108
Modifications to Closed Bodies
109
Body-In-White/Body
109
Side Wall Cut-Outs
109
Subsequent Installation of Windows
110
Roof Cut-Outs
111
Modifications to the Roof of the Caddy Cargo / Caddy
113
Modifying the Partition Wall/Forced Ventilation
114
Partition Connection Points
116
Interior
117
Safety Features
117
Ecall Emergency System
118
Seat Retrofitting / Seating with Standard Seats
118
Add-Ons
119
Accessories
119
Implementations of Special Bodies
120
Motor Vehicles for the Transport of Persons with Disabilities (KMP)
120
Base Vehicle Equipment
120
Selection of Steering Rack for Conversions for People with Disabilities
121
Notes on Conversion Solutions for the Wheelchair Transporter
121
Notes on Installing Manual Operating Devices for the Foot Brake
123
Deactivating the Airbag/Belt Tensioner System
123
Refrigerated Vehicles
125
Shelf Installation/Workshop Vehicles
126
Shelf and Workshop Installations
126
Emergency Vehicles
128
Preparation for Taxis and Private Hire Cars
129
Preparation for Taxis and Private Hire Cars Ex Works
129
Interior Lighting Control
129
Pin Assignment on CFCU* (Input and Output Assignment / Pins on CFCU*)
129
Function Description
131
Programming According to Customer Requirements
133
Leisure Vehicles
134
Vehicles for Local and Public Authorities
135
Vehicles for Couriers and Logistics
136
Plug-In Hybrid Electric Vehicle (PHEV)
137
High-Voltage System
137
Power and Control Electronics for Electric Drive
138
Modifications to the Underbody Area of the High-Voltage Battery and the Drive
138
12-V Vehicle Electrical System
142
Technical Data
143
Build Dimension Drawings
143
Diagrams (Foil Templates)
144
Current Flow Diagrams
145
CAD Models
146
Calculations
147
Determining the Centre of Gravity
147
Determining the Centre of Gravity in X-Direction
147
Determining the Centre of Gravity in Z-Direction
149
Weighing Equipment
152
Weights (Masses)
153
Notes on Homologation of Modifications and Conversions
154
Availability with Complete Certificate of Conformity Ex Works - Light Duty WLTP
154
Technical Specifications
155
Permissible Aerodynamic Changes and Min./Max. Weights Apply to the Following Variants
155
Permissible Aerodynamic Changes and Max. Dimensions
156
Listings
157
List of Changes
157

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Volkswagen The Caddy 2021 Manuallines (163 pages)

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