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TDI 150-5
Volkswagen Marine TDI 150-5 Manuals
Manuals and User Guides for Volkswagen Marine TDI 150-5. We have
1
Volkswagen Marine TDI 150-5 manual available for free PDF download: User Manual
Volkswagen Marine TDI 150-5 User Manual (84 pages)
Brand:
Volkswagen Marine
| Category:
Engine
| Size: 12.74 MB
Table of Contents
Table of Contents
3
Fundamentals
6
Features
6
The SDI Engine
8
The TDI Engine
10
Engine Data
11
Engine Mechanical Systems
12
Engine Oil Circuit
12
Cup-Type Oil Filter
12
Electric Oil Extractor Pump for Oil Change
13
Marine Oil Pan
13
Crankcase Ventilation with Oil Separator
13
Toothed Belt Drive for the Camshaft
14
Toothed Belt Drive for the Distributor Injection Pump
14
Ribbed V-Belt Drives for Ancillary Components
15
Dual-Mass Flywheel
16
Hydraulic Bucket Tappet
18
Combustion System
20
Two-Spring Nozzle Holder
21
Engine Electronic Systems
22
Overview of Installation Locations
22
System Overview
24
Glow Plug System
26
Intake Manifold Pressure and Intake Air Temperature Sender
27
Needle Lift Sender
28
Modulating Piston Movement Sender
29
Engine Speed Sender
30
Coolant Temperature Sender
31
Fuel Temperature Sender
32
Throttle Lever Position Sender
33
Metering Adjuster
34
Start of Injection Valve
35
Fuel Shut-Off Valve
36
Indicator Lamp for Glow Plug System Monitoring
37
And Engine Electronics
37
Fuel Volume Control
38
Start of Injection Control
39
Internal Functions in the Engine Control Unit
42
Function Diagram
44
Fuel System
46
Fuel Supply
46
Diesel Fuel Microfilter with Water Warning Facility
48
Circulation Preliminary Filter with Water Separator (Optional)
50
Emission Characteristics
52
Pollutants in Exhaust Gas
52
Reducing Pollutants
53
Exhaust Turbocharging
54
Fundamental Principle of Exhaust Turbocharging
54
Turbocharger with Variable Turbine Geometry
56
Control of Variable Guide Vanes
58
Guide Vane Adjustment
59
Cooling System
60
Introduction to Cooling System
60
Overview of Cooling Circuit for SDI Engines
60
Overview of Cooling Circuit for TDI Engines
62
Design of Cooler Assembly
64
Intercooler
64
Main Heat Exchanger
65
Exhaust Header
65
Exhaust Manifold
66
Combined Cooler
66
Seawater Pump
67
Sacrificial Anode
68
Electrical System
69
Central Electrics Unit
69
Earth Cutout Relay
69
Multifunction Display
70
Electrical Systems
71
And Oil Pressure Gauge
72
Self-Diagnosis
73
Diagnosis
73
Function 01 to 08
74
Examples of Fault Code Memory Entries
76
Monitored Sensor
78
Coolant Temperature Sender
78
Adaptation Kits
80
Gearbox Bell Housing for Volvo SP-E/DP-E
80
Gearbox Bell Housing for Reversing Gearbox (SAE-7)
80
Gearbox Bell Housing for Mercruiser
81
Gearbox Bell Housing for Volvo SX/DP-S
81
Abbreviations
82
List of Abbreviations Used
82
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