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01M
Volkswagen 01M Transmission Repair Kit Manuals
Manuals and User Guides for Volkswagen 01M Transmission Repair Kit. We have
1
Volkswagen 01M Transmission Repair Kit manual available for free PDF download: User Manual
Volkswagen 01M User Manual (68 pages)
AUTOMATIC TRANSMISSIONS for Cabrio, Golf, Golf III, GTI Jetta, Jetta III, Passat
Brand:
Volkswagen
| Category:
Automobile Parts
| Size: 1 MB
Table of Contents
Identification
1
Description & Operation
1
Cross-Sectional View of Transaxle Components
2
Identifying TCM & Shift Lock Electrical Components
3
View of Transaxle Clutch Elements
4
Trouble Shooting
5
Lubrication & Adjustments
5
Leak at Torque Converter
5
Gear Selector Hard to Move
5
Mechanical, Hydraulic & Electrical Components
6
Erratic or Harsh Shifts
6
Park Lock will Not Engage
6
Bucking or Poor Idling
6
Kickdown Shift Speed Specifications
7
Road Test
7
Apply & Brake Clutch Application
8
Shift Lock System
8
Functional Check
9
Exploded View of Shift Lock & Gear Selector Assembly
10
Control Cable Adjustment
11
Shift Lock Solenoid Adjustment
11
Shift Lock Cable Adjustment
11
Adjusting Shift Lock Solenoid
11
Removal & Installation (Shift Lock Cable)
12
Removal & Installation (Control Cable)
12
Retrieving Trouble Codes
13
Electronic Self-Diagnostics
13
Electrical Testing
13
Routing Shift Lock Cable to Ignition Switch
13
Testing TCM Harness & Components
14
Hydraulic Pressure
17
Main Pressure
17
Stall Speed
17
Stall Speed Specifications
17
On-Vehicle Service
18
Drive Axle Shafts
18
Oil Cooler Flushing
18
Transaxle Components
18
Exploded View of Oil Pan & Valve Body
19
Checking Turbine Shaft End Play
20
Removing Oil Pump
20
Auto Trans Diagnosis
21
Exploded View of Transaxle Components
21
Removing Turbine Shaft with 2Nd-4Th Brake Clutch & 1St-3Rd Apply Clutch
21
Locking Small Sun Gear Drive Shell
22
Removing Small Planetary Drive Shaft
22
Final Drive & Transfer Gears
23
Removing Planetary Carrier & Reverse Brake Clutch Assembly
23
Removing Input Transfer Gear Fastener Nut
24
Exploded View of Drive Gear Assembly
25
Removing Bearing Adjuster Ring Bearing Carrier
26
Locating Planetary & Input Gear Assembly
26
Exploded View of Drive Pinion & Output Gear Assembly
27
Removing Pinion Drive Gear
27
Component Disassembly & Reassembly
28
Final Drive
28
Exploded View of Differential
28
Oil Pump & 2Nd-4Th Brake Clutch Piston
29
Exploded View of Oil Pump & 2Nd-4Th Brake Clutch Piston
29
One-Way Clutch
30
Installing Springs into Cage
30
Installing Cage Assembly into Outer Ring
30
Checking One-Way Clutch Rotation
30
Planetary Carrier
31
Inspection & Adjustment
31
Installing Piston into One-Way Clutch
31
Adjusting Planetary Carrier End Play
31
Apply Clutch Plate Applications
32
Reverse Apply Clutch
32
Reverse & 2Nd-4Th Brake Clutches
33
Transaxle Case
33
Exploded View of Reverse Apply Clutch Assembly
33
Transfer Gears
34
Exploded View of Transaxle Case Components
34
Valve Body
35
1St & 3Rd Apply Clutch
35
Removing Output Gear Roller Bearing
35
Exploded View of 1St-3Rd Apply Clutch
36
Removing & Installing Spring Circlip
37
Installing Support Ring
37
4Th Apply Clutch
38
Installing Clutch Housing Circlip
38
Exploded View of 4Th Apply Clutch
39
Transaxle Reassembly
40
Drive Pinion Roller Bearing Adjustment
40
Installing Drive Pinion Shim
40
Locating Final Drive Roller Bearings, Races & Adjustment Shims
41
Checking Drive Pinion Roller Bearing End Play
41
Drive Pinion Roller Bearing Specifications
42
Checking Pinion Roller Bearing Preload
42
Locating Input Transfer Gear Assembly
43
Aligning Lugs on Input Transfer Gear Roller Bearings
44
Tightening Fastener Nut on Input Transfer Gear Roller Bearings
44
Checking Distance between Input Transfer Gear & Inner Race of Roller Bearings
44
Input Transfer Gear Roller Bearing Specifications
45
Final Drive Assembly
45
Differential Roller Bearing Specifications
46
Preloading Differential Side Bearings
46
Installing Circlips to Axles
46
Transmission
47
Installing Axial Needle Bearing to Input Transfer Gear
47
Installing Planetary Carrier & Axial Needle Bearing
48
Exploded View Reverse Brake Clutch Assembly
48
Installing Reverse Brake Clutch Plates
49
Installing One-Way Clutch
49
Brake Clutch Plate Applications
50
Installing Circlips
50
Checking Reverse Brake Clutch Clearance
50
Installing Large Sun Gear Drive Shell
51
Installing Small Sun Gear Drive Shell
51
Installing Small Planetary Drive Shaft
52
Installing 4Th Apply Clutch & Impeller Shaft
53
Installing 1St-3Rd Apply Clutch & Turbine Shaft
53
Installing Support Tube
54
Installing 2Nd-4Th Brake Clutch Plate & Springs
54
Installing 2Nd-4Th Clutch Plates
55
Measuring Oil Pump Flange-To-Clutch Plate
56
Measuring Height of Piston
56
Installing Manual Valve Operating Lever
56
Torque Specifications
57
Installing Valve Body
57
Transmission Specifications
58
Technical Service Bulletins
58
Shifting Erratic, Harsh or Delayed
58
Throttle Angle Setting
58
Wiring Diagrams
59
1995 Transaxle Wiring Diagram
60
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