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XRipper XRC100QD/800
Vogelsang XRipper XRC100QD/800 Manuals
Manuals and User Guides for Vogelsang XRipper XRC100QD/800. We have
1
Vogelsang XRipper XRC100QD/800 manual available for free PDF download: Operating Instructions Manual
Vogelsang XRipper XRC100QD/800 Operating Instructions Manual (61 pages)
Brand:
Vogelsang
| Category:
Grinder
| Size: 2 MB
Table of Contents
Issuer
2
Table of Contents
3
1 User Information
6
Using the Operating Instructions
6
Presentation Convention
6
Explanation of Symbols
7
Machine Versions Described here
8
Overview Drawing
9
Fig. 1: Overview Drawing
9
2 Specifications
10
Name Plate
11
Fig. 2: Name Plate
11
3 EC Declaration
12
4 Safety
13
Operator's Responsibilities
13
Personnel Qualification
14
Fields of Activity
14
Intended Use
15
General Safety Notes
15
Main Switch, Maintenance and Repair Switch
16
EMERGENCY STOP Shutdown (Main Switch)
16
Maintenance and Repair Switch
16
Warning and Safety Stickers on the Machine
17
Fig. 3: Positions of the Warning and Safety Labels
17
5 Transport, Storage
19
Transport
19
Fig. 4: Transport Aid (Example Only)
19
Storage
20
6 Assembly
21
Installing the SIK (Sewer Integration Kit)
21
Wall-Mounted Frame on the Face Side with Guide Rail
22
Fig. 5: Wall-Mounted Frame on the Face Side with Guide Rail
22
Wall-Mounted Frame on Side with Guide Rail
23
Wall-Mounted Frame on Side Without Guide Rail
23
Fig. 6: Wall-Mounted Frame on Side with Guide Rail
23
Fig. 7: Wall-Mounted Frame on Side Without Guide Rail
23
Lowering and Pulling up the Xripper
24
With Guide Rail with Mounting on the Face Side and on the Side
24
Fig. 8: Lowering and Pulling up on Guide Rail
24
Without Guide Rail with Mounting on the Side
25
Fig. 9: Lowering and Pulling up Without Guide Rail (Side Mounting)
25
Moving the Buffer Fluid Tank Upwards (Optional)
26
Fig. 10: Moving the Buffer Fluid Tank Upwards
26
Flow Direction
27
Fig. 11: View of Xripper Rotors in the Xripper Housing
27
Fig. 12: Flow Direction
27
Drive
28
Electric Drive
28
Fig. 13: Vent Screw on the Gearbox (Removing the Seal)
28
Hydraulic Drive
29
System Control
30
Fig. 14: Connection of Two Hydraulic Motors Operated in Parallel
30
7 Start-Up
31
Functional Test
31
Safety Distance
31
8 Maintenance
33
Seal Chamber
33
Plugs
33
Fig. 15: Seal Chamber Design with Plug
34
Pressurisable Buffer Fluid Tank (Optional)
35
Fig. 16: Pressurisable Buffer Fluid Tank
35
Buffer Fluid - Type
36
Buffer Fluid - Amount
36
Replacing the Buffer Fluid
37
Draining and Filling the Seal Chamber (Plug)
37
Fig. 17: Draining and Filling the Seal Chamber
37
Draining and Filling the Seal Chamber (Buffer Fluid Tank)
38
Gearbox
38
Gear Oil - Grade
38
Gear Oil - Quantity
38
Gear Oil Change
39
Fig. 18 Draining Gear Oil
39
Fig. 19: Topping up Gear Oil
39
Oils and Lubricants
40
9 Repair
43
Conversion and Spare Parts
43
Functional Unit
44
Dismounting the Functional Unit from the Housing Unit
44
Fig. 20: Attaching the Functional/Housing Unit
44
Reinstalling the Functional Unit
45
Mounting the Functional Unit on the Mounting Rack
46
Fig. 21: Fastening the Functional Unit on the Mounting Rack
46
Xripper Rotors
47
Releasing the Xripper Rotors from the Gearbox Housing
47
Fig. 22: Fastening of Xripper Rotors and Gearbox Housing
47
Dismounting Xripper Rotors
48
Fig. 23: Disassembly of Xripper Rotors Using Lifting Arms
48
Installing the Xripper Rotors
49
Wear Plates
50
Dismounting Wear Plates
50
Fig. 24: Fastening the Cover-Side Wear Plates
50
Fig. 25: Fastening the Wear Plates at the Gearbox Side
50
Reinstalling Wear Plates
51
Fig. 26: Orientation of Wear Plates Relative to Xripper Rotors
51
Replacing the Bearing Unit
52
Fig. 27: Disassembly Sequence for the Bearing Unit
52
Replacing the Cartridge Mechanical Seal
53
Fig. 28: Cartridge Mechanical Seal with Installation/Disassembly Tool
53
Fig. 29: O-Ring and Support Ring Disassembly/Assembly
54
10 Inspection and Maintenance Plan
55
10.1 Inspection Schedule
55
10.1.1 after 20 Operating Hours
55
10.1.2 Every 3 Months
55
10.1.3 Every 12 Months
56
10.1.4 after Prolonged Shutdown Periods
56
10.2 Maintenance Plan
57
10.2.1 Every 12 Months
57
10.2.2 before Prolonged Shutdown Periods
57
11 Troubleshooting
58
Help
58
12 Putting out of Operation and Disposal
59
13 Service Plan
60
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