Victory Vision Tour 2009 Manuals

Manuals and User Guides for Victory Vision Tour 2009. We have 1 Victory Vision Tour 2009 manual available for free PDF download: Service Manual

Victory Vision Tour 2009 Service Manual (578 pages)

Brand: Victory | Category: Automobile | Size: 33 MB

Table of Contents

1
- General Information
  3
- Service Rules
  3
- Trademarks
  3
- Safety Information
  4
- General Specifications
  5
- Vehicle Loading
  9
  - Gross Vehicle Weight Rating (Gvwr)
    9
- Model Number
  10
- Vehicle Identification Number (Vin)
  10
- Vehicle Information
  10
- Engine Number Location
  11
- Key Identification Number
  11
- Veci / Neci / Tire Information Labels
  11
- Vin Number / Manufacturer Label
  11
- Material Safety Data Sheet (Msds)
  12
- Publication Part Numbers
  12
- Publications & Technical Literature
  12
- Painting Terms
  13
- Refinishing
  13
- Victory Detail & Finish Restorer Kits and Products
  13
- Victory Touch-Up & Refinishing Paint
  13
- Paint Colors by Model
  14
  - Model Year
    15
- Paint Color Codes
  16
- Break in Period
  17
  - Break-In Procedure
    17
  - Break-In Guidelines
    17
- Emissions
  18
- Special Service Tools
  19
  - Electrical Tools
    19
- Transporting, Elevating, and Securing the Motorcycle
  22
  - General Guidelines
    22
- Instrumentation / Controls
  23
  - Ignition Key
    23
  - Ignition Switch
    23
- Changing Information Display Units
  26
- Console Mounted Switches
  26
- Driving Lamp Switch
  26
- Hand Grip Heater Switch
  26
- Hazard Switch (Emergency Flashers)
  26
- Indicator Lamps
  27
- Headlamp High / Low Beam Switch
  28
- Left Handlebar Switch, Mode Button
  28
- Seat Heater
  28
- Windshield Adjustment Switch (Motorized)
  28
- Manual Windshield Adjustment
  29
- Turn Signal Switch
  29
  - Right Handlebar Controls
    30
- Audio / Com / Cruise Control Buttons
  30
- Linked Brake System / Abs Brake System
  30
- Mirrors
  30
- Foot Control Adjustment
  31
  - Glove Compartment
    32
  - Trunk Operation
    33
- Front Brake Lever Reach Adjustment
  31
- Main User Interface
  34
- Radio / Audio System
  34
- Radio / Audio Systems Operation
  34
- Radio Frequencies
  34
- Audio System Power
  35
- Left Hand Controls / Rear Passenger Control
  35
- Volume Control / Audio Mute / Audio Volume / Passenger Volume
  36
  - Audio Mute
    36
  - Audio Volume
    36
- Audio Source Selection
  37
- Audio Mode Menus
  38
- Audio Tuning
  38
- Memory Presets
  38
- Cb Headset Volume Controls / Cb Headset Ent Mode
  40
- Icom Volume
  40
- Tuning (Seek / Scan Modes)
  40
  - Radio Data System (Rds)
    41
  - Aux Mode
    41
- XM Display / XM Tune Mode
  41
- Noaa Weather Band (Wb or Wx)
  42
- XM Category
  42
- Cb Radio / Icom System
  43
- Cb Radio Fcc Rules
  43
- Getting Started / Cb Channels
  43
- Headset Use
  43
- Push-To-Talk (Ptt) / Squelch
  44
- Cb Lo/DX
  45
- Cb Radio Volume Setting (Driver / Passenger)
  45
- Cb Frequencies
  46
- Icom System
  46
- Vox Break Setting
  46
- Headset Receptacles
  47
- Icom Volume Setting (Driver / Passenger)
  47
- Aux / Ipod
  48
- Getting Started / aux Input Cable / Input Cable Setup
  48
- Ipod Use
  48
- Aux Mode (2010)
  49
- Ipod Play Lists / Ipod Tuning
  49
- About XM Radio
  50
- Getting Started - XM Radio
  50
- XM Radio
  50
- XM Ready Legal
  50
- XM Ready Subscription
  50
- XM Radio Reception / XM Radio Specific Menu Options
  51
- XM Radio Settings / XM Category Selection
  51
- Before You Begin
  52
- Nav Mp3
  52
- Tips for Operation
  52
- XM Channel Selection
  52
- CD Changer (2008-2009)
  54
- Getting Started / Changing aux Mode to Nav Mp3
  54
- Metric Tap Drill Sizes
  55
  - Decimal Equivalents
    55
- Sae Tap Drill Sizes
  55
- Fahrenheit to Celsius
  56
- Measurement Conversion Chart
  56
Maintenance Chapter 2 Maintenance 2

57
- Maintenance
  58
- Oil Change
  58
- Service Specifications
  58
- Tune up
  58
- Fastener Torque Specifications
  59
  - Maintenance Items
    59
- Special Tools
  59
  - Maintenance Tools
    59
- Maintenance Products
  60
- Periodic Maintenance
  61
- Periodic Maintenance Interval Table
  61
- Air Filter / Air Box Drain Hose
  62
- Engine Oil Level
  62
- Engine Oil and Filter Change
  63
- Reverse Idler Shaft
  63
- Idle Speed / Fast Idle Speed
  64
- Tire Pressure
  64
- Throttle Cable Inspection / Lubrication / Free Play
  65
  - Throttle Cable Free Play
    65
- Cruise Control Cable
  66
- Front Brake Lever
  66
- Clutch Lever Lubrication (Hydraulic)
  67
- Front Brake Lever Reach / Lever Reserve
  67
- Clutch Lever Lubrication (Cable)
  68
- Clutch Pull Rod Bushing Lubrication (Hydraulic)
  68
- Clutch Fluid
  69
- Clutch Lever Free Play (Cable)
  69
- Brake Fluid Level
  70
- Brake Pad Inspection
  71
  - Rear Brake Pad Inspection
    71
- Crankcase Ventilation / Evaporative Emission Control
  72
- Fuel Tank Vent Inspection (49 State)
  72
- Shift Pedal / Brake Pedal
  72
  - Rear Brake Pedal
    72
  - Crankcase Ventilation System
    72
- Fuel Filter / Fuel System Inspection
  73
  - Fuel System Inspection
    73
  - Spark Plug Removal & Inspection
    74
- Spark Plug
  74
- Battery
  75
- Battery Removal / Installation
  76
- Drive Belt Cleaning
  77
- Engine Compression Test / Cylinder Leakage
  77
- Sprocket Inspection
  77
- Drive Belt Wear Analysis / Condition
  78
  - Drive Belt Condition
    78
- Drive Belt Tension Inspection
  79
  - Belt Deflection
    80
- Drive Belt Adjustment / Alignment
  80
- Headlamp Aim Inspection / Adjustment
  82
  - Headlamp Aim Adjustment
    82
- Sidestand & Spring Removal
  83
- Sidestand Inspection / Sidestand Pad Inspection
  83
- Sidestand Pad Replacement
  84
- Rear Suspension / Swingarm Inspection
  85
- Rear Suspension Adjustment
  86
- Front Suspension Inspection
  87
- Steering Head / Front Wheel Inspection
  87
- Fasteners
  88
- Fuse Replacement
  88
- Storage
  90
Chapter 3 Frame-Body-Exhaust

91
- Safety
  92
  - General Precautions
    92
- Body Fastener Types / Special Tools / How to Use this Chapter
  93
- General Information
  93
- Front Fender
  94
- Removal / Installation Procedures - Front Body
  94
- Console Cover / Air Deflectors
  95
- Iac Cover / Left Engine Cover
  96
- Windshield Access Panel / Windshield
  96
- Instrument Bezel
  97
- Mirrors
  98
- Visor
  99
- Belly Pan
  101
- Fuel Tank Covers
  101
- Turn Signal Lens, Front
  103
- Fairings (Front Outer)
  104
  - Instrument Display
    104
- Assembly Views - Front Body
  105
- Windshield / Windshield Motor
  105
- Belly Pan
  106
- Console / Console Attachments
  107
- Console / Radio
  108
- Front Support / Speaker / Speaker Volume
  109
- Visor / Front Speaker Grill
  110
- Fuel Tank Cover
  111
- Leg Fairing / Leg Fairing Support
  112
- Front Turn Signal Headlamp / Fairing
  114
- Lower Front Frame
  115
- Battery Box
  116
- Removal / Installation Procedures - Rear Body
  117
  - Side Cover
    117
- Lower Access Panels (Saddlebag Lower Panel)
  118
- Street Trim Panel Removal / Installation
  119
- Trunk Removal / Installation
  120
- Tail Light Trim ("M" Panel) / Rear Bumper Cover
  121
- Tail Light / Tail Light Housing
  122
- Saddlebag Door / Saddlebag (Inner Bag)
  123
- Saddlebag Support Plate (Passenger Hand Grip and Trim)
  124
- Assembly Views - Rear Body
  125
- Tail Trim "M" Panel
  125
- Trunk Mount and Attachments
  126
- Trunk Base / Trunk Lid
  128
- Saddlebag Inner
  130
- Tail Light / Tail Light Housing
  131
- Floorboard / Foot Control Mounting
  132
- Passenger Floorboard Mounting
  133
  - Left Side
    133
  - Right Side
    133
- Lower Access Panel / Passenger Hand Grip / Side Cover
  134
- Exhaust System
  135
- Assembly View - Muffler & Head Pipe Shields
  136
- Exhaust Muffler
  137
- Head Pipe Removal
  138
Chapter 4 Lubrication & Cooling

139
- Oiling System
  140
- Operation
  140
- Special Tools
  140
- Troubleshooting
  140
- Oiling System Data
  141
- Specifications - Lubrication
  141
- Diagram
  142
- Oil Flow
  142
- Assembly View - Oil Cooler and Lines
  143
- Oil Cooler
  143
- Oil Cooler Inspection / Cleaning
  144
- Oil Cooler Removal
  144
- Oil Cooler / Line Installation
  145
- Cooling Oil Flow Inspection
  146
- Lubrication Oil Pressure
  146
- Oil Pressure Inspection
  146
- Oil Pump
  147
- Oil Pump Removal
  147
- Oil Pressure Relief Valves
  148
- Oil Pump Inspection
  149
- Oil Pump Disassembly
  150
- Oil Pump Assembly
  151
- Oil Pump Installation
  153
Chapter 5 Fuel System / Fuel Injection

155
- Fuel Safety
  157
- Safety Precautions
  157
- Basics Troubleshooting
  158
- Idle Stop Screw
  158
  - Service Precautions
    159
- Special Tools
  158
- Specifications
  158
- Throttle Body Flow Screw and
  158
- Fuel System Assembly Views
  160
- Fuel Tank Hose Connection - 49 State Models
  160
- Fuel Tank Hose Connection - California Models
  161
- Fuel Level Sensor / Fuel Pump
  162
- Air Intake / Box Frame Assembly View
  163
- Fuel Pump and Fuel Tank Assembly View
  163
- Idle Air Control Assembly View
  164
- Fuel Pump Removal
  165
- Fuel System Depressurization
  165
- Fuel System Service
  165
- Fuel Tank Vent Inspection
  165
- Priming the Fuel System
  165
- Fuel Pump Installation
  166
- Fuel Tank Assembly View
  168
- Fuel Tank Installation
  169
- Fuel Tank Removal
  169
- Fuel Pump Circuit Diagram
  170
  - Fuel Pump Relay
    170
- Fuel Level Guage
  171
- Fuel Level Sensor Resistance Test
  171
- Battery Voltage Not Reaching Fuel Pump
  172
- Fuel Pump Electrical Diagnostics
  172
- Fuel Pump Supply Voltage Test
  172
- Fuel Pump Current Draw Test
  173
- Fuel Pump Pressure Inspection
  174
- Idle Air Control Removal
  175
- Efi System Components
  176
- Fuel Injection Component Locations
  176
- Fuel Rail / Fuel Injector Removal
  177
- Fuel Rail Installation
  177
- Fuel Injection System - Overview of Operation
  178
- Fuel Injection System Testing and Diagnostics
  178
- Idle Air Control (Iac) - Overview of Operation
  178
- Self-Diagnostic Feature
  178
- Ecm Connector Map
  179
- Sensor Diagnostics
  180
- Viewing and Clearing Trouble Codes
  180
- Trouble Codes
  181
- Ecm Connector Removal
  183
- Ecm Harness Connector Test Precautions
  183
- Ecm Removal
  183
- Efi Sensor Circuit Wiring Diagrams
  184
- Sensor Tests
  186
- Throttle Position Sensor (Tps) Diagnostics
  186
- Temperature & Manifold Absolute Pressure Sensor (Tmap)
  187
- Air Temperature Sensor (Ats) Diagnostics
  188
- Cylinder Head Temperature Sensor (Cht) Diagnostics
  189
- Idle Air Control (Iac)
  190
- Gear Position Switch Test
  191
- Memory Check Sum Error
  191
- Tipover Sensor
  191
- Vehicle Speed Sensor Test
  191
- Battery Voltage at Ecm Diagnostics
  192
- Crankshaft Position Sensor Diagnostics
  192
- Diagnostic Software Version
  193
- Digital Wrench
  193
- Ecm Replacement
  193
- Tps Calibration Not Required
  193
- Using Digital Wrench Diagnostic Software
  193
- Digital Wrench Communication Errors
  194
- Digital Wrench Features
  194
- Guided Diagnostics Available
  194
- Digital Wrench Feature Map
  195
- Digital Wrench Screen Examples
  196
- Digital Wrench Screen Examples
  198
  - Process Overview
    199
- Reprogramming Tips
  199
- Reprogramming Process
  201
- Troubleshooting
  203
  - Fuel System Troubleshooting
    203
Chapter 6 Engine Removal & Installation

207
- Engine Removal and Installation
  207
- General
  208
- Overview - Engine Removal
  208
- Specifications
  208
- Special Tools
  209
- Engine Mounting - Airbox / Main Frame Assembly
  210
- Torque Values
  210
- Engine Mounting - Rear Sub Frame Assembly
  211
- Engine Removal
  212
- Precautions
  212
- Preparation for Removal
  212
- Removal Procedure
  212
- Injector Removal
  216
- Engine Installation
  217
- Installation Procedure
  217
- Preparation for Installation
  217
Chapter 7 Cylinder Head & Valve Train

219
- Cylinder Head & Valve Train
  219
- General Information
  220
- Important Notes
  220
- Special Tools
  220
- Data - Cylinder Head
  221
- Specifications
  221
- Cam Drive & Valve Cover
  222
- Torque Values and Assembly Views
  222
- Camshaft Carrier / Rocker Arm - 2008
  223
- Cylinder Head
  225
- Camshaft Timing Quick Reference
  226
- Cam Chain Tensioner Removal
  227
- Camshaft Drive Cover
  227
- Cylinder Head Service
  227
- Valve Cover Installation
  227
- Valve Cover Removal
  227
- Cam Chain Tensioner Inspection
  228
- Cam Chain Tensioner Installation
  228
- Camshaft Chain & Sprocket Removal
  229
- Rocker Arm & Shaft Inspection - 2008
  230
  - Camshaft Inspection
    231
  - Camshaft Carrier Removal
    232
- Rocker Arm Removal - 2008
  230
- Cylinder Head Removal - 2008
  234
- Cylinder Head Disassembly
  235
- Cylinder Head Inspection
  236
- Valve Inspection
  236
- Valve Spring Free Length Inspection
  236
- Valve Guide Removal / Installation
  239
- Valve Seat Inspection
  240
- Valve Seat Reconditioning
  240
- Cylinder Head Assembly
  241
- Cylinder Head Installation - 2008
  243
- Camshaft / Rocker Installation - 2008
  244
- Camshaft Chain Guide Installation
  248
- Camshaft Timing - Rear Cylinder
  248
- Camshaft Timing - Front Cylinder
  249
- Troubleshooting, Cylinder Head and Valve Train
  252
Chapter 8 Cylinder & Piston

255
- Cylinder and Piston
  255
- Base Gasket Sealing & Cylinder Stud Torque
  256
- General
  256
- Piston Ring Profile and Orientation
  256
- Special Tools
  257
- Specifications
  257
- Cylinder Bore Measurement
  258
- Cylinder Inspection
  258
- Cylinder Removal
  258
- Piston to Cylinder Clearance Worksheet
  259
- Cylinder Warpage Measurement
  260
- Piston & Piston Ring Inspection
  260
- Piston & Piston Ring Removal
  260
- Piston Pin / Pin Bore Inspection
  261
- Cylinder Stud Replacement
  262
- Piston Ring Installation
  262
- Piston Installation
  263
- Cylinder Installation
  264
- Troubleshooting, Cylinder & Piston
  265
- Troubleshooting (Cont.)
  266
Chapter 9 Clutch, Primary, & Shift Linkage

267
- General
  268
- Service / Maintenance
  268
- Special Tools
  268
- Specifications
  268
- Assembly Views & Torque Values
  269
- Hydraulic Clutch Hose Routing
  269
- Hydraulic Clutch System Components
  270
- Clutch (Cable) Routing
  271
- Shift Linkage / Footrest - Fastener Torque
  272
- Primary Cover
  273
- Shift Mechanism
  274
- Service Procedures
  275
- Clutch Pinion Shaft Installation
  276
- Clutch Pinion Shaft Seal Removal & Installation
  276
- Primary Cover Removal
  277
- Shift Ratchet Removal & Inspection
  278
- Shift Ratchet Installation
  279
- Shift Shaft Bearing & Seal Replacement
  279
- Locking the Crankshaft
  280
- Primary Cover Installation
  280
- Clutch Assembly View & Torque
  281
- Clutch Service
  281
- Clutch Removal
  282
- Clutch Disassembly
  283
- Clutch Inspection
  284
- Clutch Assembly
  286
- Clutch Installation
  288
- Primary Drive Assembly View & Torque
  289
- Torque Compensator Inspection
  290
- Torque Compensator Removal
  290
- Torque Compensator Installation
  291
- Rotor (Flywheel) Removal
  292
- Rotor (Flywheel) Installation
  293
- Split Gear Inspection
  293
- Split Gear Removal
  293
- Split Gear Installation
  294
- Starter Clutch Removal / Inspection
  295
- Starter Drive
  295
- Primary Drive Gear
  296
- Primary Drive Gear Removal / Inspection
  296
- Starter Torque Limit Clutch Inspection
  296
- Primary Drive Gear Installation
  297
- Starter Gear / Starter Clutch Installation
  298
- Troubleshooting
  299
Chapter 10 Transmission & Crankshaft

301
- Crankcase / Crankshaft / Connecting Rod Special Tools
  302
- Drive Train
  302
- General
  302
- Service Information
  302
- Special Tools
  302
- Specifications
  302
- Transmission & Crankshaft
  302
- Connecting Rod and Crankshaft Specifications
  303
- Assembly Views & Torque Values
  304
- Crankcase Components
  304
- Crankcase Bolt Length and Torque Pattern
  305
- Crankshaft / Connecting Rod / Crankcase Torque Pattern
  305
- Crankcase Separation
  306
- Service Procedures
  306
- Transmission Assembly View
  308
- Mainshaft / Clutch Shaft Assembly View
  309
- Countershaft Assembly View
  310
- Shift Drum and Shift Fork Assembly View
  311
- Power Delivery
  312
- Clutch Shaft Inspection / Removal
  313
- Transmission Removal
  313
- Transmission Inspection
  314
- Crankshaft Removal
  315
- Connecting Rod Removal / Identification
  316
- Connecting Rod Side Clearance Inspection
  316
- Connecting Rod Bearing Inspection
  317
- Connecting Rod Inspection (Big End)
  317
- Connecting Rod Bearing Clearance Inspection (Typical)
  318
- Connecting Rod Bearing Selection
  318
- Connecting Rod Installation
  319
- Crankshaft Inspection
  319
- Crankshaft Cleaning
  320
- Main Bearing Inspection
  320
- Main Bearing Oil Clearance Inspection
  320
- Left Crankcase Assembly
  321
- Crankcase Reed Valve Assembly Removal & Inspection
  322
- Crankshaft Installation
  322
- Right Crankcase Assembly
  322
- Transmission Installation
  323
- Balance Shaft
  324
- Balance Shaft Installation
  324
- Balance Shaft Removal & Inspection
  324
- Crankcase
  325
- Crankcase Assembly & Sealing
  325
- Troubleshooting
  328
Drive Line / Reverse System Chapter 11 Drive Line / Reverse System

331
- Assembly Views & Torque Values
  332
- Drive Line Special Tools
  332
- Rear Wheel Fastener Torques
  332
- Special Tools
  332
- Drive Sprocket Fastener Torques
  333
- Belt Guard / Fastener Torque
  334
- Belt Inspection
  335
- Belt Installation
  335
- Belt Removal
  335
- Drive Belt
  335
- Drive Sprocket
  335
- Drive Sprocket and Seal Removal
  335
- Drive Sprocket and Seal Installation
  336
- Drive Sprocket Inspection
  336
- Rear Sprocket
  338
- Rear Sprocket Inspection
  339
- Reverse Drive Mechanism
  340
- Reverse System (2009 - 2010 if Equipped)
  340
- Reverse Gear Case Assembly View
  341
- Reverse Linkage Adjustment
  342
- Reverse Coupler Shaft Key Replacement
  343
- Reverse System Test
  343
- Troubleshooting
  344
Chapter 12 Front Wheel / Suspension

345
- Fastener Torque Specifications
  346
- Front Wheel / Suspension
  346
- General
  346
- Important Information
  346
- Maintenance Products
  346
- Special Tools
  346
- Torque Specifications
  346
- Front Fork Service Specifications
  347
- Specifications
  347
- Assembly Views & Torque Values
  348
- Front Fork Type Identification
  349
- Assembly View, Triple Clamp & Front Axle
  350
- Assembly View, Front Fork -Type 1 (Marz / 45Mm Tube Diameter)
  351
- Assembly View, Front Fork -Type 2 (Kyb) (46Mm Tube Diameter)
  352
- Assembly View, Front Wheel
  353
- Assembly View, Front Wheel / Hub Cut-Away
  354
- Assembly View, Handlebar
  355
- Handlebar Installation
  356
- Handlebar Removal
  356
- Front Wheel Removal
  357
- Front Axle Inspection
  358
- Front Wheel Inspection
  358
- Brake Disc Installation
  359
- Brake Disc Removal
  359
- Front Wheel Bearing Inspection
  359
- Front Wheel Bearing Installation
  360
- Front Wheel Bearing Removal
  360
- Front Wheel Installation
  361
- Front Fork Removal
  362
- Front Fork Disassembly
  363
- Front Fork Inspection
  368
- Front Fork Assembly
  369
- Fork Guard Replacement
  373
- Assembly View, Steering Stem / Triple Clamps
  375
- Triple Clamp Removal
  376
- Triple Clamp Installation / Steering Head Bearing Adjustment
  377
- Steering Stem Bearing Removal (Typical Example)
  378
- Steering Stem Bearing Installation (Typical Example)
  379
- Lower Bearing Race Installation
  380
- Lower Bearing Race Removal
  380
- Troubleshooting
  381
- Troubleshooting (Cont.)
  382
Chapter 13 Rear Wheel & Suspension

383
- General Information
  384
- Rear Wheel & Suspension
  384
- Special Tools
  384
- Warnings and Precautions
  384
- Specifications
  385
- Specifications - Rear Wheel and Suspension
  385
- Assembly View - Rear Axle & Adjusters
  386
- Assembly Views & Torque
  386
- Assembly View - Swingarm & Suspension
  387
- Rear Wheel - Cast
  388
- Rear Wheel - Billet
  389
- Rear Wheel Removal
  390
- Rear Wheel Service
  390
- Rear Axle Inspection
  391
- Rear Wheel Bearing Inspection
  392
- Rear Wheel Inspection
  392
- Wheel Bearing Removal (Typical)
  392
- Wheel Bearing Installation
  394
- Brake Disc Installation
  396
- Brake Disc Removal
  396
- Rear Sprocket Installation
  396
- Rear Sprocket Removal
  396
- Rear Wheel Installation
  397
- Rear Shock
  399
- Rear Shock Service Data
  399
- Rear Shock Removal
  400
- Rear Shock and Pivot Inspection
  401
- Shock Absorber Installation
  402
- Swing Arm Removal
  403
- Swingarm Service
  403
- Swing Arm Bushings / Bearing Replacement
  404
- Swing Arm Installation
  405
- Troubleshooting
  406
Chapter 14 Tires / Wheels

407
- General / Safety
  408
- Tires / Wheels
  408
- Warnings / Precautions
  408
  - Warnings & Precautions
    408
- Special Tools
  409
- Tire Data
  409
- Tire Pressure / Loading
  409
- Wheel Data
  409
- Wheel Specifications
  409
- Front Tire Cupping
  410
- Ozone Cracking
  410
- Tire Inspection
  410
- Tire Wear Patterns & General Causes
  410
- General
  411
- Tire Changing
  411
- Tire Removal
  412
- Tire Removal (Typical)
  412
- Visual Inspection & Runout
  413
- Wheel Inspection
  413
- Tire Repair Precautions
  414
- Tire Valve and Stem Inspection
  414
- Valve Stem
  414
- Valve Stem Installation - Metal
  414
- Valve Stem Installation - Rubber
  414
- Tire Installation
  415
- Tire Mounting
  415
- Tire Balancing
  417
- Troubleshooting
  419
Chapter 15 Brakes

421
- Brake System Safety
  422
- Special Tools
  423
- Specifications
  423
- Torque Specifications
  423
- Assembly Views & Routing
  424
- Front Brake / Clutch Master Cylinder
  428
- Master Cylinders
  428
- Rear Brake Master Cylinder
  429
- Calipers
  430
- Front Brake Caliper
  430
- Rear Brake Caliper
  431
- Brake System Operation
  432
- Master Cylinders / Brake Calipers / Delay Valve / Proportion Valve15.12
  432
- Brake Fluid Replacement & Bleeding Precautions
  433
- Brake System Service
  433
- Brake Bleeding / Fluid Change
  434
- Front Brake Pad Replacement
  437
- Rear Brake Pad Replacement
  438
- Brake Disc Inspection
  440
- Front Brake Master Cylinder / Clutch Master Cylinder Service
  440
- Front Caliper Removal
  443
- Front Master Cylinder Installation
  443
- Front Caliper Service
  444
- Front Caliper Installation
  447
- Rear Master Cylinder Installation
  448
- Rear Master Cylinder Removal
  448
- Rear Caliper Service
  449
- Rear Caliper Installation
  451
- Abs General Information
  452
- Abs System Safety Precautions
  452
- Anti-Lock Brake System (Abs)
  452
- Abs Overview of Operation
  453
- Abs System Components
  453
- Abs System Components
  454
- Abs System Circuit Diagrams
  455
- Abs System - Front Brake
  456
- Abs System - Rear Brake (Linked)
  457
- Abs System - Wiring Harness / Tie Strap Location
  458
- Abs System - Module Connections
  459
- Abs Brake Vacuum Bleeder
  460
- Abs Fluid Change
  460
- Abs Rear (Linked) Brake Bleeding
  460
- Abs Front Brake System Bleeding
  462
- Abs Front Brake Supplementary Bleeding Procedure
  463
- Abs Trouble Codes
  465
- Troubleshooting
  466
- Troubleshooting - Brake System
  466
Chapter 16 Battery Charging System

469
- Battery Charging System
  470
- Battery Safety
  470
- General
  470
- Important Information
  470
- Special Tools
  471
- Charging System & Alternator
  472
- Fastener Torque
  472
- General
  472
- Specifications
  472
- Battery
  473
- Battery Charging - General
  473
- Battery Charging - New Battery
  473
- Battery Removal
  473
- Diagnostics
  474
- Troubleshooting
  474
- Battery Load Test
  475
- Current Draw Inspection (Key Off)
  475
- Regulated Voltage / Amperage Output Inspection
  476
- Stator No-Load Ac Voltage Output Inspection
  477
- Stator Resistance Inspection
  478
- Stator Windings to Ground Inspection
  478
- Rectifier / Regulator Connector Inspection
  479
- Voltage Drop: Rectifier / Regulator to Battery(+)
  479
- Diode Leakage Test
  480
- Regulator / Rectifier Test
  481
- Rectifier / Regulator Replacement
  482
- Flywheel Removal
  483
Chapter 17 Ignition

485
- Stator Installation
  483
- Stator Removal
  483
- General Information
  486
- Ignition System Specifications
  486
- Safety Information
  486
- Basics
  487
- Special Tools
  487
- Torque Specifications
  487
- Troubleshooting
  487
- Ignition Circuit Diagram
  488
- Ecm Connector Map
  489
- Test Lead Adapter Kit
  489
- Ignition System Test Flowchart
  490
- Battery Voltage Inspection - Test 1
  491
- Spark Inspection - Test 2
  491
- Coil High Tension Leads - Test 3
  492
- Ignition Coil Signal - Test 4
  492
  - Top View
    492
- Ignition Coil Resistance - Test 5
  493
- Crankshaft Position Sensor (Cps) Resistance Inspection - Test
  494
- Crank Position Sensor Circuit and Signal Test 6A
  495
- Crank Position Sensor Circuit Continuity Test 6B
  495
- Ground Circuit Inspection - Test 7
  495
- Ignition Coil
  496
- Ignition Coil Installation
  496
- Ignition Coil Removal
  496
- Ignition Switch Removal / Clearance Adjustment
  497
Chapter 18 Electric Starter

499
- Electric Starter
  500
- Fastener Torque Specifications
  500
- General
  500
- Safety Information
  500
- Specifications
  500
- Starter Specifications
  500
- Diagnostics
  501
- Special Tools
  501
- Starter System Special Tools
  501
- Troubleshooting Flow Chart Menu
  501
- Starter Circuit Diagram
  502
  - Troubleshooting Flowchart
    503
- Troubleshooting Chart 3
  504
- Battery Inspection & Charging Procedures
  505
- Battery Load Test
  505
- Circuit & Switch Testing
  505
- Starter Relay Ground Bypass Circuit Test
  505
- Neutral Switch Bypass Test
  506
- Clutch Switch / Circuit Test
  507
- Clutch Switch Installation
  508
- Clutch Switch Removal
  508
- Starter Relay to Starter Motor Positive Cable Bypass Test
  508
- Starter Relay Bypass Test
  509
- Starter Relay Positive Circuit Test
  509
- Starter Relay to Starter Motor Positive Cable Bypass Test
  510
- Positive Side Voltage Drop Test
  511
- Negative Cable Bypass Test
  513
- Negative Side Voltage Drop Test
  514
- Starter Current Draw Test
  516
- Starter Clutch Removal
  517
- Starter Motor Installation
  517
- Starter Motor Removal
  517
Chapter 19 Wiring / Lighting Systems

519
- Abs Fuse
  520
- Fuses
  520
  - Fuse Box Location
    520
- Wiring / Lighting Systems
  520
- Assembly View
  521
- Turn Signal System (2008)
  525
- Turn Signal System (2009-2010)
  529
- Speedometer
  531
  - Speed Sensor Test
    531
- Switch Testing
  532
  - Gear Position Switch Removal
    534
- Cruise Control
  535
- Operation Overview - Resume / Accelerate
  535
- Operation Overview - Setting Speed
  535
- Operational Overview - Decelerate / Cancel
  535
- Cruise Control Diagnostic Blink Codes (Overview)
  536
- Cruise Control Disengage Codes
  536
- Cruise Module Input / Output
  536
- Cruise Control Switch Diagnostics
  537
- Cruise Control Cable Replacement
  538
- Cruise Control Cable "Lash Learn" Procedure
  539
  - Press and Hold
    539
- Horn Relay Circuits
  541
  - System Diagram
    541
- Windshield / Trunk Lamp Circuits
  542
- Instrument Cluster
  543
- Heaters (Seat / Handgrip)
  546
  - Switch Contact
    546
- Console Switch Wire Connections
  547
- Audio Systems
  549
- Audio Systems Control Switch On-Board Diagnostics
  551
  - Button Function
    552
  - Reprogramming Procedure
    554
  - Audio Troubleshooting Tips
    557
- Gps Navigation & Nav Mp3 Player
  557
- Navigation System
  557
- Reverse System
  558
- Wiring Diagram / Reverse Harness
  558
- Reverse System Diagnostics
  559
- Reverse Module / Fuse Access
  561
- Tachometer Signal Test
  562
- Ground Locations
  563
  - Chassis Wiring Diagram
    574
  - Engine Wiring Diagram
    575

Victory Categories

Refrigerator Ventilation Hood

Freezer Musical Instrument Amplifier Motorcycle

More Victory Manuals

Victory Vision Tour 2009 Manuals

Victory Vision Tour 2009 Service Manual (578 pages)

Table of Contents

Table of Contents

Maintenance Chapter 2 Maintenance 2

Chapter 3 Frame-Body-Exhaust

Chapter 4 Lubrication & Cooling

Chapter 5 Fuel System / Fuel Injection

Chapter 6 Engine Removal & Installation

Chapter 7 Cylinder Head & Valve Train

Chapter 8 Cylinder & Piston

Chapter 9 Clutch, Primary, & Shift Linkage

Chapter 10 Transmission & Crankshaft

Drive Line / Reverse System Chapter 11 Drive Line / Reverse System

Chapter 12 Front Wheel / Suspension

Chapter 13 Rear Wheel & Suspension

Chapter 14 Tires / Wheels

Chapter 15 Brakes

Chapter 16 Battery Charging System

Chapter 17 Ignition

Chapter 18 Electric Starter

Chapter 19 Wiring / Lighting Systems

Related Products

Victory Categories