User Manuals: Victor 42 CUTMASTER Arc Plasma Cutter

User Manuals: Victor 42 CUTMASTER Arc Plasma Cutter

Manuals and User Guides for Victor 42 CUTMASTER Arc Plasma Cutter. We have 2 Victor 42 CUTMASTER Arc Plasma Cutter manuals available for free PDF download: Service Manual, Operating Manual

Victor 42 CUTMASTER Service Manual

Victor 42 CUTMASTER Service Manual (78 pages)

plasma cutting system

Brand: Victor | Category: Welding System | Size: 13 MB

Table of Contents

Service Manual
1
Table of Contents
4
Section 1

7
- General Information
  
  7
- Important Safety Precautions
  7
- Notes, Cautions and Warnings
  7
- Publications
  9
- Servicing Hazards
  10
- EMF Information
  11
- Note, Attention Et Avertissement
  12
- Precautions de Securite Importantes
  12
- Documents de Reference
  14
- Declaration of Conformity
  15
- Statement of Warranty
  16
Section 2 System: Introduction

17
- How to Use this Manual
  17
- Equipment Identification
  17
- Receipt of Equipment
  17
- Transportation Methods
  17
- Working Principle
  17
- Power Supply Features
  18
Section 2Torch: Introduction

19
- 01 Scope of Manual
  19
- 02 Specifications
  19
- 03 Introduction to Plasma
  20
Section 3

21
- Installation
  
  21
- Unpacking
  21
- Lifting Options
  21
- Primary Input Power Connections
  22
- Air Supply Connections
  23
- Power Supply Specifications
  24
- Input Wiring Specifications
  26
Section 4 System: Operation

27
- Control Panel
  27
- Preparations for Operating
  28
- Sequence of Operation
  30
- Cut Quality
  33
- General Cutting Information
  34
Section 5

35
- Theory of Operation
  
  35
- Inverter Design
  35
Section 6

37
Troubleshooting

37
- Basic Troubleshooting-Power Source Faults
  37
- Checking Unit before Applying Power
  40
- Tools Needed for Troubleshooting and Servicing
  40
- Case Removal
  41
- Clear Cover Sheet Removal
  41
- Visually Inspect
  42
- Preliminary DC Bus Measurement of the Main Inverter Board
  42
- Preliminary Check of the Main Inverter Board
  43
- Check Main on / off Switch
  44
- Check Pressure Switch
  45
- Check Regulator
  45
- Check Main Input Rectifier
  46
- DC Bus Voltage Measurement
  46
- Check of Control PCB
  49
- Waveforms
  52
- Main Circuit Description
  53
- Circuit Diagram
  55
Section 7

57
Disassembly Procedure

57
Section 8

65
Assembly Procedures

65
- Installing Base Board
  65
- Installing Back Panel
  66
- Installing Front Panel
  68
- Installing Main Control Panel and Clear Cover Sheet
  69
- Installing Case
  72
Section 9

73
Replacement Parts

73
- Introduction
  73
- Power Supply Replacement Parts
  74
- SL40 Torch Replacement Parts
  75
- Optional Accessories
  76
Appendix 1

77
Sl40 Torch Pin-Out Diagram

77

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Victor 42 CUTMASTER Operating Manual

Victor 42 CUTMASTER Operating Manual (35 pages)

Brand: Victor | Category: Welding System | Size: 3 MB

Table of Contents

Table of Contents
3
Section 1: General Information
4
Notes, Cautions and Warnings
4
Important Safety Precautions
4
Publications
5
Note, Attention Et Avertissement
6
Precautions de Securite Importantes
6
Documents de Reference
7
Declaration of Conformity
8
Statement of Warranty
8
Section 2 System: Introduction
10
Working Principle
10
Power Supply Specifications
10
Input Wiring Specifications
11
Power Supply Features
11
Section 2 Torch: Introduction
13
01 Scope of Manual
13
02 Specifications
13
03 Introduction to Plasma
14
Section 3: Installation
15
Unpacking
15
Lifting Options
15
Primary Input Power Connections
16
Air Supply Connections
16
Section 4 System: Operation
18
Control Panel
18
Preparations for Operating
19
Sequence of Operation
20
Cut Quality
21
General Cutting Information
21
Section 5 System: Service
23
General Maintenance
23
Basic Troubleshooting Guide
24
Section 5 Torch: Service
27
01 General Maintenance
27
02 Inspection and Replacement of Consumable Torch Parts
27
Section 6: Parts Lists
29
Introduction
29
Power Supply Replacement Parts
30
SL40 Torch Replacement Parts
30
Optional Accessories
31
Appendix 1: Cutmaster 42 Circuit Diagram
32
Appendix 2: Sl40 Torch Pin-Out Diagram
33

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