VERDER CARBOLITE GERO BLF 18/3 Furnace Manuals

Manuals and User Guides for VERDER CARBOLITE GERO BLF 18/3 Furnace. We have 1 VERDER CARBOLITE GERO BLF 18/3 Furnace manual available for free PDF download: Installation, Operation And Maintenance Instructions

VERDER CARBOLITE GERO BLF 18/3 Installation, Operation And Maintenance Instructions (64 pages)

1800 C Bottom Loading Furnace + 3508 Controller

Brand: VERDER | Category: Furnace | Size: 6.26 MB

Table of Contents
2
Program Example
2
Symbols and Warnings
6
Switches and Lights
6
General Warnings
6
Installation
7
Unpacking and Handling
7
Siting and Setting up
7
Tie Wrap Removal Instructions
9
Fitting the Chimney and Heating Elements
10
Electrical Connections
11
3508 Controller
13
PID Control
13
3508P1
13
3508P10
13
3508P25
13
Basic Operation
14
Controller Layout
15
Keys
15
Quick Start Guide
15
Operation as a Simple Controller
15
Changing the Setpoint
15
Resetting the Programmer
16
Understanding User Levels
16
Setting up Controller
17
Maximum Output Power Setting
17
Customer ID
17
Units
18
Language
18
Programming
18
Programming Notes
18
Holdback
19
Wait Segments
19
Program Cycling
20
Creating a Program
20
Running a Program
21
To Pause (Hold) a Program
22
To Stop and Reset a Program
22
To Run a Different Program (P10 and P25)
22
Program Status
22
Program Hold with Holdback
23
Power Failure Recovery
23
Alarms
23
Program Example
24
Controller Options
28
Digital Communications - RS232
29
Digital Communications - RS485
29
Comms Address
29
Alarm Option
29
Remote Input and Output (Analogue Communications)
30
Program Segment Output
30
Temperature Controller Replacement
31
Controller Navigation Diagrams
31
Operator Level 1 - no Program Running
32
Operator Level 1 - Program Running
33
Supervisor Level
34
3508 Dual Loop Cascade Control (if Fitted)
35
Principle of Cascade Control
35
Operation of Cascade Control
35
Bypassing Cascade Control
39
3508P1 Element Loop (Loop 2)
39
Caution
39
Over-Temperature Control
39
2132 Over-Temperature Controller Description (if Fitted)
40
Description
40
Operation
40
Controls
40
Operation
41
Over-Temperature Operation
41
Over-Temperature Alarm
41
Resetting the Over-Temperature Alarm
41
Sensor Break
41
Audible Alarm
42
Navigation Diagram
42
Operation
43
Operating Cycle
43
Emergency Stop Button
43
General Operating Advice
43
Atmospheres & Corrosive Materials
44
Operator Safety
45
Notes on Temperature Control
45
Insulation Cracking
45
Thermocouple Warnings
45
Inverted Crucible Option
46
Element Protection Tube Option
46
Maintenance
47
General Maintenance
47
Maintenance Schedule
47
Cleaning
49
Calibration
49
After-Sales Service
49
Recommended Spare Parts and Spare Parts Kit
49
Power Adjustment (Controller)
49
Power Adjustment (Thyristor)
50
Repairs and Replacements
51
Safety Warning - Disconnection from Power Supply
51
Safety Warning - Refractory Fibre Insulation
51
Safety Warning - Molybdenum Disilicide Elements
52
Temperature Controller Replacement
52
Fuse Replacement
52
Thermocouple Replacement
52
Element Protection Tube Option Replacement Procedure
53
Insulation Replacement
53
Element Installation and Replacement
54
Fault Analysis
57
Furnace Does Not Heat up
57
Product Overheats
58
Wiring Diagrams
59

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VERDER CARBOLITE GERO BLF 18/3 Furnace Manuals

VERDER CARBOLITE GERO BLF 18/3 Installation, Operation And Maintenance Instructions (64 pages)

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