Vector VD 400 G2 Manuals

Manuals and User Guides for Vector VD 400 G2. We have 1 Vector VD 400 G2 manual available for free PDF download: User Manual

Vector VD 400 G2 User Manual (452 pages)

Variable Frequency drives

Brand: Vector | Category: Controller | Size: 20 MB

Table of Contents
3
Safety Precautions
10
What this Chapter Contains
10
Safety Definition
10
Warning Symbols
10
Safety Guidelines
11
Delivery and Installation
11
Commissioning and Running
12
Maintenance and Component Replacement
13
What to Do after Scrapping
13
Quick Startup
14
What this Chapter Contains
14
Unpack Inspection
14
Application Confirmation
14
Environment Confirmation
14
Installation Confirmation
15
Basic Commissioning
15
Safety Standard Related Data
16
Product Overview
17
What this Chapter Contains
17
Basic Principle
17
Product Specifications
19
Function Description
20
Product Nameplate
21
Type Designation Key
21
Ratings of a Single Product
22
Parallel Products
24
Ratings of Parallel Products
24
Structure Diagram
25
Installation Guidelines
26
What this Chapter Contains
26
Mechanical Installation
26
Installation Environment
26
Installation Direction
27
Installation Mode
28
Single-Product Installation
28
Multiple-Product Installation
29
Vertical Installation
30
Tilted Installation
31
Standard Wiring of Main Circuit
32
Wiring Diagram of Main Circuit for a Single Product
32
Wiring Diagram of Main Circuit for Parallel Products
33
Main Circuit Terminal Diagram
34
Wiring Procedure of the Main Circuit Terminals
37
Standard Wiring of Control Circuit
38
Wiring Diagram of Basic Control Circuit
38
Wiring Diagram of Control Circuit for Parallel Products
40
Input/Output Signal Connection Diagram
41
Wiring Protection
42
Protect the VFD and Input Power Cable in Short-Circuit
42
Protect the Motor and Motor Cable in Short Circuit
42
Protect Motor and Prevent Thermal Overload
42
Bypass Connection
42
Basic Operation Guidelines
43
What this Chapter Contains
43
Keypad Introduction
43
Keypad Display
46
Displaying Stopped-State Parameters
46
Displaying Running-State Parameters
47
Displaying Fault Information
48
Operating the VFD through the Keypad
48
Entering/Exiting Menus
48
Editing a Parameter List
53
Adding Parameters to the Parameter List Displayed in Stopped/Running State
54
Adding Parameters to the User Defined Parameter List
54
Editing User Defined Parameters
55
Editing Parameters in Parameter Groups
56
Monitoring States
56
Autotuning Motor Parameters
57
Backing up Parameters
57
System Settings
58
Power-On Setup Wizard
58
Basic Operations
60
What this Section Contains
60
Common Commissioning Procedures
60
Vector Control
64
SVPWM Control Mode
69
Torque Control
78
Motor Parameter
83
Start/Stop Control
88
Frequency Setup
93
Analog Input
97
Analog Output
100
Digital Input
105
Digital Output
114
Simple PLC
119
Multi-Step Speed Running
122
PID Control
124
Run at Wobbling Frequency
129
Local Encoder Input
130
Commissioning Procedures for Closed-Loop Control, Position Control and Spindle Positioning
131
Fault Handling
137
Tension Control Solutions
141
HVAC Solutions
145
Function Parameter List
153
What this Chapter Contains
153
P00--Basic Functions
154
P01--Start/Stop Control
158
P02--Parameters of Motor 1
164
P03--Vector Control of Motor 1
168
P04--V/F Control
175
P05--Input Terminals
183
P06--Output Terminals
192
P07--Hmi
197
P08--Enhanced Functions
204
P09--PID Control
212
P10--Simple PLC and Multi-Step Speed Control
217
P11--Protection Parameters
220
P12--Parameters of Motor 2
227
P13--Control Parameters of Synchronous Motor
231
P14--Serial Communication Function
233
P15--Functions of Communication Expansion Card 1
238
P16--Functions of Communication Expansion Card 2
241
P17--Status Viewing
246
P18--Closed-Loop Control State Check
251
P19--Expansion Card State Check
254
P20--Encoder of Motor 1
256
P21--Position Control
259
P22--Spindle Positioning
266
P23--Vector Control of Motor 2
268
P24--Encoder of Motor 2
270
P25--Expansion I/O Card Input Functions
274
P26--Output Functions of Expansion I/O Card
277
P27--Programmable Expansion Card Functions
280
P28--Master/Slave Control Functions
283
P30--PID1 Group
287
P31--PID2 Control Group
291
P90--Tension Control in Speed Mode
294
P91--Tension Control in Torque Mode
298
P92--Customized Tension Control Functions
301
P93--Tension Control Status Viewing
303
P94--HVAC Group
305
P95--HVAC Monitoring
315
P97--Pipe Detection Group Parameters
316
Troubleshooting
318
What this Chapter Contains
318
Indications of Alarms and Faults
318
Fault Reset
318
Fault History
318
VFD Faults and Solutions
318
Details of Faults and Solutions
318
Corrective Measures
323
Other State
327
Analysis on Common Faults
328
Motor Fails to Work
328
Motor Vibrates
329
Overvoltage
330
Undervoltage
330
Unusual Heating of Motor
331
VFD Overheating
332
Motor Stalls During ACC
333
Overcurrent
334
Countermeasures on Common Interference
335
Interference on Meter Switches and Sensors
335
Interference on Communication
336
Failure to Stop and Indicator Shimmering Due to Motor Cable Coupling
337
Leakage Current and Interference on RCD
337
Live Device Chassis
338
Maintenance and Hardware Fault Diagnosis
339
What this Chapter Contains
339
Periodical Inspection
339
Cooling Fan
341
Capacitor
342
Capacitor Reforming
342
Operation Principle
342
Electrolytic Capacitor Replacement
343
Power Cable
343
Communication
345
What this Chapter Contains
345
Modbus Protocol Introduction
345
Application of Modbus
345
Rs485
345
Max. Transmission Distance
346
RTU Mode
348
RTU Command Code and Communication Data
351
Command Code 03H, Reading N Words (Continuously up to 16 Words)
351
Command Code 06H, Writing a Word
353
Command Code 10H, Continuous Writing
353
Data Address Definition
354
Fieldbus Scale
358
Error Message Response
359
Read/Write Operation Example
361
Common Communication Faults
366
Appendix A Expansion Cards
367
Model Definition
367
Specification
368
Dimensions and Installation
372
Wiring
375
IO Expansion Cards
375
IO Expansion Card 1
375
IO Expansion Card 2
377
Programmable Expansion Card
379
Communication Cards
382
Bluetooth Communication Card and WIFI Communication Card
382
PROFIBUS-DP Communication Card
383
Ethernet Communication Card
385
CAN Multi-Protocol Communication Card
386
PROFINET Communication Card
387
Ethernet/Ip Communication Card and Modbus TCP Communication Card
389
Electrical Wiring
390
PG Cards
391
Sin/Cos
391
UVW Incremental
394
Resolver
396
Multifunction Incremental
398
Incremental
401
Simplified Incremental
404
Simplified Incremental
405
Iot Cards
409
GPRS Card
409
Card
410
Terminal Definition
410
Appendix B Technical Data
411
What this Chapter Contains
411
Derated Application
411
Capacity
411
Derating
411
Grid Specifications
412
Motor Connection Data
412
Short Circuit Protection
412
Carrier Frequency
412
EMC Compatibility and Motor Cable Length
412
Application Standards
413
CE Marking
413
EMC Compliance Declaration
413
EMC Regulations
413
VFD Category C2
414
VFD Category C3
414
Appendix C Dimension Drawings
415
What this Chapter Contains
415
Keypad Structure
415
Structure Diagram
415
Keypad Installation Bracket
415
VFD Structure
416
Dimensions of AC 3PH 380V (-15%)-440V (+10%)
416
Wall Mounting Dimensions
416
Flange Mounting Dimensions
418
Floor Mounting Dimensions
420
Dimensions of AC 3PH 520V (-15%)-690V (+10%)
421
Wall Mounting Dimensions
421
Flange Installation Dimensions
422
Floor Mounting Dimensions
423
Dimensions for Parallel Vfds
424
Dimensions with the Recommended Mounting Method
424
Dimensions with the Close Mounting Method
426
Appendix D Optional Peripheral Accessories
428
What this Chapter Contains
428
Wiring of Peripheral Accessories
428
Power Supply
430
Cables
430
Power Cables
430
Control Cables
431
Recommended Cable Sizes
432
Cable Sizes for Parallel Vfds
433
Cable Configuration for Parallel Vfds
435
Cable Arrangement
435
Insulation Inspection
436
Breaker and Electromagnetic Contactor
436
Reactors
438
For a Single VFD
439
Filters
440
Braking System
441
Braking Component Selection
441
Braking Resistor Cable Selection
445
Braking Resistor Installation
445
Appendix E STO Function Description
446
STO Function Logic Table
446
STO Channel Delay Description
446
STO Function Installation Checklist
447
Appendix F Energy Efficiency Data
448
Appendix G Garantía de Producto
450
Appendix H Further Information
451
Product and Service Queries
451
Feedback on VECTOR VFD Manuals
451
Documents on the Internet
451

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