Valco Cincinnati VC3500 Manuals

Manuals and User Guides for Valco Cincinnati VC3500. We have 1 Valco Cincinnati VC3500 manual available for free PDF download: User Manual

Valco Cincinnati VC3500 User Manual (241 pages)

Glue Controller

Brand: Valco Cincinnati | Category: Controller | Size: 1 MB

Section 1

4
- Table of Contents
  4
- Introduction
  
  7
  - About this Manual
    7
  - Product Description
    7
- Safety Information
  
  8
  - General Information
    8
  - Warnings
    8
- General Wiring Guidelines
  
  10
  - Routing Low-Voltage Leads
    10
  - Connecting the Supply of Electrical Power
    10
- Basic Features
  
  11
  - Introduction
    11
  - Front Panel Features
    12
  - Bottom Panel Features
    13
- Installation
  
  16
  - Introduction
    16
  - Control Installation
    16
    
    Mechanical Installation of Control
    16
    
    Electrical Installation of Control
    18
    
    Mains Voltage and Fuse Selection
    18
  - Encoder Installation
    20
    
    Gear-Driven Encoder
    20
    
    Mechanical Installation of Encoder
    20
    
    Wheel-Driven Encoder
    20
    
    Electrical Installation of Encoder
    21
  - Scanner Installation
    22
    
    Mechanical Installation of Scanner
    22
  - Wiring Diagram
    22
    
    Electrical Installation of Scanner
    24
  - Glue Valve Installation
    24
    
    Electrical Installation of Glue Valve
    24
  - Machine-Stop Relay and Beacon Interface
    25
  - DD-1 Pump Power Supply
    25
  - Bypass Valve Driver
    26
- Menus
  
  27
  - Introduction
    27
  - Primary Menus
    27
  - Main Screen
    28
  - Glue-Pattern Edit Screen
    28
  - Level-1 Menu Screen
    31
    
    The Job Store Screen
    32
    
    The Job Title Screen
    32
    
    The Job-Index Screen
    32
    
    The Clear-Data Screen
    33
    
    The Product-Length Screen
    33
  - Level-2 Menu Screen
    35
    
    The Glue-Mode Screen
    35
    
    The Repeat-Channel Select Screen
    35
    
    The Repeat-Setup Screen
    35
    
    The Scan-Modescreen
    35
  - Level-3 Menu Screen
    36
    
    The Cell-To-Gun-Setting Screen
    37
    
    The Clear-Data Screen
    37
    
    The Minimum-Speed-Setting Screen
    37
  - Level-4 Menu Screen
    38
    
    The Automatic-Ratio-Compensation Screen
    39
    
    The Manual-Ratio-Compensation Screen
    39
    
    The On/Off-Compensation-Setting Screen
    39
    
    The Product-Length Screen
    39
  - Level-5 Menu Screen
    40
    
    The Inch/Metric Screen
    41
    
    The PIN-Code Screen
    41
  - Level-6 Menu Screen
    41
- Initial Setup
  
  42
  - Introduction
    42
    
    Disable Glue Valves for All Channels
    42
    
    Specify Inches or Millimeters
    42
    
    Manual Ratio Compensation
    43
    
    Set Cell-To-Gun Dimensions
    43
    
    Specify Minimum Gluing Speed
    43
    
    Specify Ratio Compensation
    43
    
    Automatic Ratio Compensation
    44
    
    Specify on and off Compensation
    44
    
    Restrict Screen Access
    45
    
    Return to the Main Screen
    45
    
    Unknown Compensation Value
    45
- Operation
  
  46
  - Introduction
    46
  - Creating a Job
    46
  - Saving a Job
    47
  - Loading a Job
    47
  - Repeating Glue Patterns
    48
  - Clearing Data
    48
  - Specifying the Scanner Mode
    48
  - Specifying the Glue Mode
    49
  - Specifying the Delay and Pattern Values
    50
  - Specifying the Product Length
    50
- Troubleshooting
  
  52
  - Introduction
    52
- Internal Components
  
  55
  - Introduction
    55
  - CPU Board
    56
  - Channel 3 and 4 Logic Board
    57
  - Analog Board
    57
  - LED Board
    57
  - Interface Board
    58
  - Valve Driver Board
    59
  - Power Supply Board
    60
  - RS232 Board
    61
  - EPC Board
    62
  - Relay Board
    63
- Specifications
  
  64
- Part-Number List
  
  65
- Warranty
  
  70
- Service
  
  71
- Appendix A -The Repeat Function
  
  72
  - Using the Repeat Function
    72
- Appendix B - the RS232 Communications Interface
  
  74
  - RS232 Communications Interface
    74
  - Location Codes
    74
  - Data Format
    75
  - Sending Information from Host to VC3500
    76
    
    Example of Sending Data
    76
  - Receiving Information from VC3500
    77
    
    Example of Receiving Data
    77
- Appendix C- Additional Scanner Mode Configuration
  
  78
- Appendix D- the VC3500J Control
  
  81
  - Electrical Installation of Remote Learn Button
    81
  - Installation of Product Scanner
    81
  - Introduction
    81
  - Overview
    81
  - Menu Buttons
    82
  - Operation
    82
- Appendix E-Maintenance Procedures
  
  83
  - Introduction
    83
  - Daily Maintenance
    83
  - Weekly Maintenance
    84
  - 3-Month Maintenance
    85
  - 6-Month Maintenance
    86
  - 12-Month Maintenance
    87
Section 2

91
- Introduction
  
  94
  - About this Manual
    94
  - Product Description
    94
- Safety Information
  
  95
  - General Information
    95
- General Wiring Guidelines
  
  97
  - Routing Low-Voltage Leads
    97
  - Supply of Electrical Power
    97
- Basic Features
  
  98
  - Front Panel Features
    99
  - Bottom Panel Features
    100
- Installation
  
  103
  - Introduction
    103
  - Control Installation
    103
    
    Mechanical Installation of Control
    103
    
    Electrical Installation of Control
    105
    
    Mains Voltage and Fuse Selection
    105
  - Encoder Installation
    107
    
    Gear-Driven Encoder
    107
    
    Mechanical Installation of Encoder
    107
    
    Wheel-Driven Encoder
    107
    
    Electrical Installation of Encoder
    108
  - Scanner Installation
    109
    
    Mechanical Installation of Scanner
    109
    
    Electrical Installation of Scanner
    111
  - Glue Valve Installation
    111
    
    Electrical Installation of Glue Valve
    111
  - Machine-Stop Relay and Beacon Interface
    112
  - DD-1 Pump Power Supply
    112
  - Bypass Valve Driver
    112
  - Glue Sensor Installation
    113
    
    Capacitive Glue Sensor
    113
    
    Electrical Installation
    113
    
    Mechanical Installation
    113
    
    Capacitive Glue Sensor Adjustment
    115
    
    Electrical Installation
    115
    
    Mechanical Installation
    115
    
    UV Sensor
    115
    
    UV Sensor Time Delay Setting
    115
    
    Lens Replacement
    116
    
    Maintenance
    116
    
    UV Sensor Sensitivity Setting
    116
  - Product Scanners for Glue Inspection
    116
    
    Mechanical Installation of Scanner
    116
    
    Electrical Installation
    117
    
    Electrical Installation of Scanner
    117
- Menus
  
  118
  - Introduction
    118
  - Primary Menus
    118
  - Main Screen
    120
  - Glue-Pattern Edit Screen
    121
  - Level-1 Menu Screen
    122
    
    The Job-Index Screen
    123
    
    The Job-Store Screen
    123
    
    The Job-Title Screen
    123
    
    The Clear-Data Screen
    124
    
    The Product-Length Screen
    124
  - Level-2 Menu Screen
    125
    
    The Glue-Mode Screen
    125
    
    The Repeat-Function Screen
    125
    
    The Repeat-Setup Screen
    125
    
    The Scan-Mode Screen
    125
  - Level-3 Menu Screen
    126
    
    The Cell-To-Gun Setting Screen
    127
    
    The Clear-Data Screen
    127
    
    The Minimum-Speed-Setting Screen
    127
  - Level-4 Menu Screen
    128
    
    The Automatic-Ratio-Compensation Screen
    129
    
    The Manual-Ratio-Compensation Screen
    129
    
    The On/Off Compensation-Setting Screen
    129
    
    The Product-Length Screen
    129
  - Level-5 Menu Screen
    131
    
    The Glue Inspection Setup Screen
    131
    
    The Inch/Metric Screen
    131
    
    The PIN-Code Screen
    131
    
    The Cell-Marker Edit Screen
    132
    
    The Marker-Pattern Edit Screen
    132
    
    The Marker-Skip/Marker-Mark Select Screen
    132
  - Level-6 Menu Screen
    132
- Initial Setup
  
  133
  - Introduction
    133
  - Disable Glue Valves for All Channels
    133
  - Specify Inches or Millimeters
    133
  - Specify Minimum Gluing Speed
    134
  - Set the Cell-To-Gun Dimensions
    134
  - Specify Ratio Compensation
    134
    
    Manual Ratio Compensation
    134
    
    Automatic Ratio Compensation
    135
  - Specify on and off Compensation
    135
    
    Unknown Compensation Value
    136
  - Enable Glue QC
    136
  - Restrict Screen Access
    137
  - Return to the Main Screen
    137
- Operation
  
  138
  - Introduction
    138
  - Creating a Job
    138
  - Saving a Job
    139
  - Loading a Job
    139
  - Repeating Glue Patterns
    140
  - Clearing Data
    140
  - Specifying the Scanner Mode
    140
  - Specifying the Glue Mode
    141
  - Specifying the Delay and Pattern Values
    141
- Troubleshooting
  
  144
  - Introduction
    144
- Internal Components
  
  147
  - Introduction
    147
  - CPU Board
    148
  - LED Board
    149
  - Interface Board
    150
  - Valve Driver Board
    151
  - Power Supply Board
    152
  - RS232 Board
    153
  - EPC Board
    154
  - Relay Board
    155
  - Glue Inspection Board
    155
- Specifications
  
  158
- Part-Number List
  
  160
  - How to Order Parts
    160
  - VC3700 Parts List
    160
  - Optional Parts List
    162
  - Recommended Spare Parts List-Mechanical
    162
  - Recommended Spare Parts List-Electrical
    163
  - Recommended Spare Parts List-DD-1 Pump
    164
- Warranty
  
  165
  - Cold-Glue Equipment and Electronic Controls
    165
  - Hot-Melt Units, Hoses, Valves, and Related Equipment
    165
- Service
  
  166
  - Service Needs
    166
- Appendix A -The Repeat Function
  
  167
  - Using the Repeat Function
    167
- Appendix B - the RS232 Communications Interface
  
  169
  - RS232 Communications Interface
    169
  - Location Codes
    169
  - Data Format
    170
  - Sending Information from Host to VC3700
    171
    
    Example of Sending Data
    171
  - Receiving Information from VC3700
    172
    
    Example of Receiving Data
    172
- Appendix C- Additional Scanner Mode Configuration
  
  173
  - Four Patterns from a Single Glue Valve
    173
  - Introduction
    173
- Appendix D- the VC3700J Control
  
  174
  - Installation of Product Scanner
    174
  - Introduction
    174
  - Overview
    174
  - Menu Buttons
    175
  - Operation
    175
Section 3

183
- System Level Documents
  
  185
- Abbreviations/Definitions
  
  186
  - RS232 Communications Board
    186
Reference Document List

187
- Board Level
  187
- System Level
  187
- Test Procedures
  188
  - CPU Board
    188
  - EPC Board
    188
- System Level
  189
  - VC3500/VC3700 Troubleshooting Manual
    189
  - CPU Board
    190
  - Main Control
    190
  - RS232 Communications Board
    190
  - Glue Pressure Control
    191
  - Input/Output
    191
  - User Interface
    191
  - Ground References
    192
  - Machine Interface Relay Board
    192
- System Level Description
  
  189
  - Input Power
    189
- Cpu (Central Processing Unit) Board - 151Xx362
  
  193
  - Service Access Points
    193
  - Schematic Description
    194
- Channel 3 & 4 Logic Board - 151Xx363
  
  196
  - Service Access Points
    196
  - Schematic Description
    196
- Analog Board - 151Xx364
  
  196
  - Channel 3 & 4 Logic Board
    196
    
    Analog Board
    196
- Led Board - 151Xx365 (Vc3500) or 151Xx406 (Vc3700)
  
  198
  - Service Access Points
    198
  - Schematic Description
    198
- Interface Board - 151Xx366
  
  199
  - Service Access Points
    199
  - Schematic Description
    199
  - Valve Driver Board
    201
    
    Schematic Description
    202
- Valve Driver Board - 151Xx367
  
  201
  - Service Access Points
    201
  - Power Supply Board
    204
- Power Supply Board - 151Xx368
  
  204
  - Service Access Points
    204
  - Schematic Description
    204
- Rs232 Board - 151Xx375
  
  205
  - Service Access Points
    205
  - Schematic Description
    205
- Epc Board - 151Xx379
  
  206
  - Service Access Points
    206
  - Schematic Description
    206
    
    EPC Board
    206
- Relay Board - 151Xx404
  
  208
  - Service Access Points
    208
  - Schematic Description
    208
- Glue Inspection Board - 151Xx410 (Vc3700 Only)
  
  209
  - Service Access Points
    209
  - Glue Inspection Board
    209
  - Schematic Description
    210
- Operation Notes
  
  212
  - Pin Access
    212
- Troubleshooting Flow Chart
  
  213
- Ce Conformance
  
  214
  - Valve Driver Board
    219
  - Interface Board
    223
  - Power Supply Board
    223
    
    Interface Board
    224
  - Glue Inspection Board
    233
    
    Analog Board
    240

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Valco Cincinnati VC3500 Manuals

Valco Cincinnati VC3500 User Manual (241 pages)

Table of Contents

Section 1

Introduction

Safety Information

General Wiring Guidelines

Basic Features

Installation

Menus

Initial Setup

Operation

Troubleshooting

Internal Components

Specifications

Part-Number List

Warranty

Service

Appendix A -The Repeat Function

Appendix B - the RS232 Communications Interface

Appendix C- Additional Scanner Mode Configuration

Appendix D- the VC3500J Control

Appendix E-Maintenance Procedures

Section 2

Introduction

Safety Information

General Wiring Guidelines

Basic Features

Installation

Menus

Initial Setup

Operation

Troubleshooting

Internal Components

Specifications

Part-Number List

Warranty

Service

Appendix A -The Repeat Function

Appendix B - the RS232 Communications Interface

Appendix C- Additional Scanner Mode Configuration

Appendix D- the VC3700J Control

Section 3

System Level Documents

Abbreviations/Definitions

Reference Document List

System Level Description

Cpu (Central Processing Unit) Board - 151Xx362

Channel 3 & 4 Logic Board - 151Xx363

Analog Board - 151Xx364

Led Board - 151Xx365 (Vc3500) or 151Xx406 (Vc3700)

Interface Board - 151Xx366

Valve Driver Board - 151Xx367

Power Supply Board - 151Xx368

Rs232 Board - 151Xx375

Epc Board - 151Xx379

Relay Board - 151Xx404

Glue Inspection Board - 151Xx410 (Vc3700 Only)

Operation Notes

Troubleshooting Flow Chart

Ce Conformance

Related Products

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