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Vaillant ecoMAX SERIES Manuals
Manuals and User Guides for Vaillant ecoMAX SERIES. We have
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Vaillant ecoMAX SERIES manuals available for free PDF download: Instructions For Installation And Servicing, Instructions For Use Manual
Vaillant ecoMAX SERIES Instructions For Installation And Servicing (56 pages)
Wall hung room sealed fan assisted condensing boilers
Brand:
Vaillant
| Category:
Boiler
| Size: 3.6 MB
Table of Contents
Table of Contents
2
1 Introduction
4
General Notes
4
EC Designation
4
2 Boiler Specification 2
5
Technical Data
6
Dimensions
6
Boiler Connections
7
Scale Drawing and Fitting Dimensions
7
Functional Diagrams
8
Design
9
Identification Plate
10
3 General Requirements
10
Preliminary Remarks
10
Related Documents
10
Contents Included with Boiler (Ecomax 800)
11
Contents Included with Boiler (Ecomax 600)
11
Boiler Location
12
Gas Supply
12
Flue System
12
Standard 100Mm Flue System
12
Optional 125 MM Flue System (Ecomax 635, 835)
12
Flue Termination
13
Air Supply
14
Cupboard or Compartment Ventilation
14
Electrical Supply
14
Guide to System Requirements
14
Filling and Make up
14
Pressure Relief Valve
14
Pressure Gauge
15
Expansion Vessel
15
Pump Specifications
15
Circulating Pump
15
System By-Pass
15
Venting
15
Condensate Trap
15
4 Boiler Installation Sequence
16
General
16
Select Position of Boiler
16
Unpack the Boiler
16
Using Boiler Template
16
Rear Flue Exit
17
Other Flue Options
17
Fitting the Boiler Hanging Bracket
17
Install the Flue System
17
Fitting the Boiler
18
Removing the Front Case
18
Cold Water Mains Inlet and Hot Water Outlet (Ecomax 800)
18
Gas Supply
19
Central Heating Flow and Return Pipework
19
Pressure Relief Valve (Ecomax 600)
20
Pressure Relief Valve (Ecomax 800)
20
Condensate Drain
21
Connection to a VANTAGE Cylinder (Ecomax 600)
21
Connect the Flue System to the Boiler
21
Electrical Installation
22
General Requirements
22
Connection to the Main Supply
22
Electronic Board Layout
23
Connection Details for Programmable
29
Thermostats
29
Controls (Ecomax 800)
29
External Electrical Controls
29
Connection of External Controls
29
Connection Details for Programmable Room
29
Connection Details for Time Switch
30
Connection Details for External Time Switches and Boiler Terminal Strip
31
Vaillant Optional Plug in Timer Accessories
31
Controls (Ecomax 600)
31
External Electrical Controls
31
Connection of External Electrical Controls
31
Connection Details Using an External
31
Wiring Centre
31
Thermostatic Radiator Valves
31
Frost Protection
31
Circulating Pump
31
5 Commissioning Part I
34
Preliminary Electrical Checks
34
Gas Supply
34
Cold Water Supply (Ecomax 800)
34
Filling the Heating System (Ecomax 800)
34
Initial System Flush ("Cold")
34
Filling the Heating System (Ecomax 600)
34
Filling Condensate Trap
34
Adjusting Pump Speed
35
Modulating Pump Settings
35
Ecomax 613/2, 618/2, 622/2, 824/2, 828/2
35
Ecomax 635, 835
35
Checking the Gas Supply Settings
37
Factory-Adjusted Gas Settings
37
Gas Inlet Working Pressure
37
Check Gas Rate
37
Refitting the Case
38
Adjusting the Central Heating Output (Range Rating)
38
6 Functional Checks (Commissioning Part II) 6
39
Functional Checks
39
Procedure
39
Hot-Water Supply (Ecomax 800)
40
Heating System
40
Final System Flush ("Hot")
40
Handing over to the User
40
7 Servicing
41
Inspection and Maintenance
41
Initial Inspection
41
Removing the Compact Thermal Module
41
Inspect Main Heat Exchanger
42
Inspect Burner
42
Refitting the Compact Thermal Module
43
Cleaning the Condensate Trap
43
Check Expansion Vessel
43
Recommissioning the Boiler
44
Test
44
8 Troubleshooting
44
Logical Fault Finding Procedure
44
Status Mode
44
Diagnosis Mode
46
Fault Codes
48
Fault Memory
48
Test Programs
50
9 Parts Replacement
51
Safety Instructions
51
Initial Preparation
51
Removal of Burner Assembly
51
Replacement of Burner
51
Replacement of Fan
51
Replacement of Gas Valve
52
Replacement of Central Heating Expansion Vessel
52
Replacement of Main Heat Exchanger
53
Replacement of the Electronic Control Board
54
Check CO 2 Content and Adjust if Necessary (Air-Ratio Adjustment)
54
10 Recycling and Eventual Scrapping 10
55
The Appliance
55
Packing
55
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Vaillant ecoMAX SERIES Instructions For Use Manual (12 pages)
Wall hung room sealed fan assisted condensing boilers
Brand:
Vaillant
| Category:
Boiler
| Size: 0.96 MB
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