U.S. Boiler Company CTD500B Manuals

Manuals and User Guides for U.S. Boiler Company CTD500B. We have 1 U.S. Boiler Company CTD500B manual available for free PDF download: Installation, Operation And Maintenance Manual

U.S. Boiler Company CTD500B Installation, Operation And Maintenance Manual

U.S. Boiler Company CTD500B Installation, Operation And Maintenance Manual (74 pages)

399-1000 MBH Hot Water Boiler Indoor/Outdoor

Brand: U.S. Boiler Company | Category: Boiler | Size: 8 MB

Table of Contents

Table of Contents
2
Hazard Definitions
4
Local Codes
4
Read before Proceeding
4
Warranty
4
Shipment Damage
4
Connecting Gas Supply Line
4
Gas Leakage (if You Detect or Smell Gas
5
Maintenance
5
Product Identification Label
5
Product Rating, Specifications, and Dimensional Data
6
Boiler Models
6
Combustion Efficiency
6
Unpacking and Inspection
9
Unpacking the Shipping Crate
9
Check Equipment
9
Installation and Operation Manual
9
Component Identification
10
General
12
Pre-Installation and Mounting
12
Appliance Mounting
13
Outdoor Installation
13
400-1000L Stacking
14
Clearances
15
Clearances (French)
15
Closet and Alcove Installation
15
Side by Side and 0" Clearance Installation
15
General Venting Guidelines
16
Venting Design Requirements
16
Field Installation
17
Minimum Maximum
17
Room Air for Combustion
19
PVC Venting
19
Venting for Outdoor Installation
19
General Termination
20
Vent and Combustion Air Terminations
24
Multiple Appliance Terminations
27
Terminal Installation
27
Polypropylene Venting
29
Optional Room Air for Combustion
29
Removing Existing Appliance
32
Special Installation Requirements for Massachusetts
33
Condensate Trap
34
Condensate Disposal 34
34
Condensate Neutralizer Installation 34
34
Common Condensate Pump/Sump
35
General Piping Guidelines
36
Water Piping
36
Factory Supplied Relief Valve Package
36
Water Outlet Connection
37
Standard Piping Components
38
Water Quality
39
Oxygen Contamination
40
Temperature Rise and Heat Exchanger Head Loss
41
Water Piping Diagrams
42
Guidelines and Requirements
46
Gas Piping
46
Field Connecting Gas Supply
46
Gas Pressure Switches
48
General
49
Electrical 49
49
Power Requirements 49
49
Appliance Wiring
49
Routing Field Connections
50
System and Circulation Pump Wiring
50
Check System Setup
55
System Start-Up
55
Start
55
Combustion Air/Fuel Adjustment
57
Field Conversion of Gas Type
58
Pump Control
59
Check Thermostat Operation
59
Adjust Supply Water Temperature
59
Testing of Controls and Safety Devices
59
Service and Maintenance
60
General Maintenance
61
Monthly Inspection
61
Annual Inspections and Service
61
Restarting after Prolong Shutdown
64
Troubleshooting
64
Appendix A: Tables
65
APPENDIX B: Figures
66
Percent Derate For Altitudes Above 2000 Ft
67
APPENDIX C: High Altitude Installations above 2000 Ft
67
Adjusting Parameters Using Display
67
Start-Up Instructions
67
APPENDIX D: Default Light-Off and Modulation Rates
68
APPENDIX E: Gas Valve and Pressure Switch Tubing Schematics
69

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