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TwistAero PCA090480WH
Twist TwistAero PCA090480WH Manuals
Manuals and User Guides for Twist TwistAero PCA090480WH. We have
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Twist TwistAero PCA090480WH manual available for free PDF download: Maintenance Manual
Twist TwistAero PCA090480WH Maintenance Manual (71 pages)
Air Conditioning Unit 90 Nominal Refrigeration Tons
Brand:
Twist
| Category:
Air Conditioner
| Size: 0 MB
Table of Contents
Section 1
2
Table of Contents
2
Chapter 2
4
Introduction to Servicing
4
Owner's Responsibility
4
Precautionary Measures
4
Preventive Maintenance
4
Operator Daily Inspection
5
Safety Precautions
6
General Precautions
6
Refrigerant Precautions
7
Refrigeration Basics and Service
8
Theory
8
Basic Cycle Explanation
8
Fundamentals
9
Cleanliness of the Refrigeration System
9
Oil Refrigerant Mixture
10
Servicing System and Charging
11
Gauge Manifold
11
Removing Refrigerant
12
Service Valves
12
Adding or Removing Oil
13
Dealing with Non-Condensable
14
Refrigerant Leaks
14
Brazing Refrigerant Lines
16
Evacuation
17
Pressure Testing
17
Charging
18
Introduction to Preventive Maintenance Checklists
20
Preventive Maintenance Quarterly Checklist
22
Preventive Maintenance Semi- Annual Checklist
24
Preventive Maintenance Seasonal Checklist
26
Adjustments
28
Thermostats
28
Expansion Valve Superheat
28
Hot Gas by Pass Valve Adjustment
29
Cleaning and Painting
30
Filters
30
Condensers
30
Evaporators and Ducts
30
Painting
31
Section 2
34
CHAPTER 3 Introduction
36
2: Troubleshooting Basic System
38
Trouble I: Unit Fails to Start
38
Trouble II: Excessive Power Draw
39
Trouble III: Abnormally Low Power Draw
40
3: Troubleshooting Airflow System
42
Trouble I: Insufficient Airflow
42
Trouble II - Abnormally Noisy Blower
43
4: Troubleshooting Refrigeration System
44
Trouble I: Compressor Fails to Start
44
Trouble II - Compressor Short Cycles or Shuts off after a
45
Few Minutes of Operation
45
Trouble III: Insufficient Cooling
46
Trouble IV: Excessive Compressor Vibration
47
Trouble V: Compressor Rattles When Started
47
Trouble VI: Flutter Noise When Compressor Stops
48
Trouble VII - Compressor Loses Oil/Oil in Sight Glass
48
Below Visual Level
48
Trouble VIII: Evaporator Coil(S) Freeze up
49
Trouble IX: Refrigerant Flood Back to Compressor
50
Trouble X: Refrigerant Suction Pressure too High
51
Trouble XI - Refrigerant Suction Pressure too Low
52
Trouble XII - Refrigerant Discharge Pressure too High
53
Trouble XIII: Refrigerant Discharge Pressure too Low
54
Helpful Troubleshooting Information
56
Shortage of Refrigerant
56
Identifying a Refrigerant Leak
56
Air in the Refrigeration System
56
Clogged Filter-Drier
57
Dirty Condenser Coil
57
Hot Gas By-Pass Valve Obstructed
57
Hot Gas By-Pass Valve Adjustment Procedures
58
Expansion Valve Malfunction
58
Charge Lost
58
Bulb Miss-Located
59
Moisture in Valve
59
Valve Stuck in Closed Position
59
Valve Stuck in Open Position
59
Expansion Valve Field Disassembly/Re-Assembly
60
Compressor Electrical Phase Rotation
61
Compressor Operating in a Vacuum
62
Fusite Failures
62
Scroll Galling
62
Compressor Motor Megging
63
Overcharge of Refrigerant
63
Troubleshooting Direct Digital Controller (DDC)
64
Determine if ALC Is Operating Property
64
Checking Controller Inputs
66
Checking Controller Output
66
Thermal Overloads
66
Control Voltage
67
Smoke Detector
67
Phase Monitor
67
Heating Coils
67
Cooling Compressors
67
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