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TSI Instruments 3080N manual available for free PDF download: Operation And Service Manual
TSI Instruments 3080N Operation And Service Manual (149 pages)
Electrostatic Classifiers
Brand:
TSI Instruments
| Category:
Measuring Instruments
| Size: 24 MB
Table of Contents
Troubleshooting
6
Table of Contents
10
Labels
16
Safety
16
Location of Warning and Information Labels
17
Caution
18
Description of Caution Symbols
18
Lifting Caution
18
Caution or Warning Symbols
19
Warning
19
About this Manual
20
Purpose
20
Related Product Literature
20
Getting Help
21
Submitting Comments
21
CHAPTER 1 Product Overview
22
Product Description
22
Model 3080 Electrostatic Classifier Shown with Model 3081 Long DMA and Model 3085 Nano DMA
22
Applications
24
How the Classifier Operates
24
System History
25
Packing List
26
Unpacking Instructions
26
Classifier Packing List
26
Moving the Instrument
27
Mounting the Instrument
27
Ventilation Requirements
28
Power Connection
28
Bottom View of Electrostatic Classifier Showing Location of Rubber Feet. Feet Can be Removed to Provide Mounting Points on Cabinet. Dimensions Are in Inches [MM]
28
Analog Input
29
Connecting a Computer
29
Installing the Kr-85 Bipolar Charger
29
Installation of Model 3077A/3077 Kr-85 Neutralizer
30
Installing an Impactor
31
Model 3077A/3077 Kr-85 Neutralizer Installed (Showing Pop-Up-Flag Indicator)
31
Impactor Inlet
32
Typical Flow Range for each Impactor Nozzle
32
Impactor Inlet Installed on Classifier
33
Installing Model 3081 Long DMA
34
Long DMA Mounting
34
Side-Support Bracket
35
Installing Long DMA in Mounting Bracket. Push down
35
Releasing the Long DMA Base Bracket
35
Tubing
36
Installing the Long DMA Side-Support Bracket
36
Installing Model 3085 Nano DMA
37
Tubing Configuration for the Model 3081 Long DMA
37
Tubing Connections for Model 3081 Long DMA
37
Nano DMA Mounting
38
Installing Nano DMA in Mounting Bracket. Push down
38
Tubing
39
Releasing the Nano DMA Base Bracket
39
Tubing Configuration for the Model 3085 Nano DMA in Single Blower Mode
40
Tubing Connections for Model 3085 Nano DMA in Single Blower Mode
40
Tubing Configuration for the Model 3085 Nano DMA in Dual Blower Mode
41
High-Voltage Connection
42
Tubing Connections for Model 3085 Nano DMA in Dual Blower Mode
42
Front Panel
44
Front of the Model 3080 Electrostatic Classifier
44
Aerosol Inlet
45
Classifier LCD Display
45
Indicators
46
Neutralizer Chamber
46
Back Panel
46
AC Power Connector
46
DC Power Input
46
Serial Port
47
Back Panel and Side Panel of the Model 3080 Electrostatic Classifier
47
24V DC Power Input Pin Designations
47
DC Power out
48
Analog Input
48
Side Panel
48
Polydisperse Flow Fitting
48
Exhaust Flow Fitting
49
Bypass Flow Fittings
49
Excess Flow Fitting
49
Sheath Flow Fitting
49
Impactor High/Low
50
High Voltage out for DMA Only
50
Internal Components
50
Main Internal Components
50
System Description
51
Schematic Diagram of the Classifier
51
Impactor
52
Sheath Flow Controller
52
Bypass Flow Controller
52
Neutralizer
52
High-Voltage Controller
53
Classifier
54
Model 3081 Long DMA
54
Model 3081 Long Differential Mobility Analyzer
55
Model 3085 Nano DMA
56
Schematic Diagram of Long DMA
56
3085 Nano Differential Mobility Analyzer
57
Schematic Diagram of the Model 3085 Nano DMA
58
Display and Menus
60
Menu
61
Classifier LCD Display
61
Classifier Menu Structure Quick Reference
64
DMA-Voltage
65
Particle Diameter
65
Multifunction Pane
65
Impactor
66
Sheath Air Flow Controller
66
Flow Range for each Impactor Nozzle
66
Neutralizer
67
High-Voltage Controller
68
Differential Mobility Analyzer
68
Periodic Maintenance
70
Maintenance Schedule
70
Cleaning the Impactor
71
Cleaning the Long DMA Electrodes
72
Unscrew Middle Flange to Split Long DMA for Cleaning
72
Cleaning the Long DMA Dacron Screen
74
Cleaning the Nano DMA Electrodes
75
Cleaning/Replacing Model 3081 Dacron Screen
75
Disassembly of Model 3085 Nano DMA for Cleaning
76
Cleaning the Nano DMA Dacron Screen
78
Location of Ground Wire
78
Replacing/Cleaning the Dacron Screen
79
Cleaning Kr-85 Bipolar Charger/Neutralizer
80
Replacing the Filter Cartridges
81
Removal of Model 3077A/3077 Kr-85 Neutralizer
81
Replacing Classifier Filters
82
Flowmeters
83
Replacing the EPROM
83
Location of Main PC-Board
84
Location of the EPROM on the Main PC-Board
85
Replace Negative High-Voltage Controller with Positive High-Voltage Controller
86
Location of High-Voltage Controller in 3080 Electrostatic Classifier
86
Removing High-Voltage Controller
88
Electrical Board after High-Voltage Controller Is Removed
88
Optional Positive High-Voltage Controller Installed
89
Technical Contacts
90
Returning the Classifier for Service
90
Detecting Particles When the Collector-Rod Voltage Is Not Switched on
92
Testing for Leaks
92
Isolating Leaks
94
Specifications of the 3080 Controller Platform
96
Specifications of the 3080L Electrostatic Classifier
97
APPENDIX A Model 3080 Specifications
98
Specifications of the 3080N Electrostatic Classifier
98
History
100
Impaction Theory and Operation
101
Classifier Shown with Impactor Installed on Inlet
102
Cross-Sectional View of an Inertial Impactor [Hinds, 1982]
102
Electrostatic Classifier
103
Series 3080 Electrostatic Classifiers
105
Flow Schematic for the Electrostatic Classifier with Long DMA
105
Flow Schematic for the Electrostatic Classifier with Nano DMA in Single Blower Mode
106
Charging Theory
107
Flow Schematic for the Electrostatic Classifier with Nano DMA in Dual Blower Mode
107
Bipolar Particle Charge Distribution in Air [Wiedensohler and Fissan, 1988]
108
Midpoint Mobilities, Midpoint Particle Diameters, and Fraction of Total Particle Concentration that Carries -6 to +6 Elementary Charges as a Function of Mobility
109
Coefficients for Equation B-2
110
Particle Mobility Theory
111
Collector Rod Voltage as a Function of Particle Diameter for Normal Operating Conditions of the Long DMA [Agarwal and Sem, 1978]
113
Selected References
114
Serial Port Connector on the Back of the Classifier
118
Serial Port Pin Designations
119
Signal Connections for RS-232 Configurations
119
APPENDIX C Using Serial Data Commands
120
Baud Rate
120
Parity (7-Bits Even)
120
Commands
120
Command Quick Reference
121
Set Commands
121
Troubleshooting Input
122
Definitions of Read Commands
122
Troubleshooting Serial Commands
122
Definitions of Combined Set Commands
124
APPENDIX D Classifier Calibration
130
Calibration Software Setup
130
Electrostatic Classifier Calibration Software Startup Screen
131
Using the Calibration Software
132
Communications Settings for Serial Port
132
Status Settings
133
Sheath-Air Calibration
134
Bypass-Air Calibration
136
Impactor Calibration
137
Bypass Flow Calibration Tab
137
Impactor Calibration Tab
138
Working with Calibration Files
139
Reader's Comments
146
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