User Manuals: TSE DP20-4H Four Drum Puller

Manuals and User Guides for TSE DP20-4H Four Drum Puller. We have 1 TSE DP20-4H Four Drum Puller manual available for free PDF download: Owner's Manual

TSE DP20-4H Owner's Manual

TSE DP20-4H Owner's Manual (242 pages)

Drum puller

Brand: TSE | Category: Construction Equipment | Size: 16 MB

Table of Contents

Service Manual Mp1 Introduction

37
- Table of Contents
  37
- Warranty
  39
- General Instructions
  39
- Remove the Unit
  39
- Overview
  39
- Safety Precautions
  40
- Symbols Used in Danfoss Literature
  41
- Technical Specification
  42
- Design Specifications
  42
- Technical Data
  42
- Operating Parameters
  43
- Fluid Specifications
  43
- Bypass Function
  44
- Operation
  44
- High Pressure Relief Valve (HPRV) and Charge Check
  44
- Charge Pressure Relief Valve (CPRV)
  45
- Loop Flushing Valve
  46
- Electrical Displacement Control (EDC)
  47
- EDC Principle
  47
- EDC Operation
  47
- EDC Control Signal Requirements
  48
- EDC Solenoid Data
  48
- Control Response
  49
- Response Time, EDC
  49
- Manual over Ride (MOR)
  49
- HDC Operation
  51
- HDC Principle
  51
- Hydraulic Displacement Control (HDC)
  51
- Hydraulic Signal Pressure Range
  52
- Pump Output Flow Direction Vs. Control Pressure
  52
- Response Time
  52
- Control Response
  52
- Response Time, HDC
  53
- Manual Displacement Control (MDC)
  54
- MDC Principle
  54
- MDC General Information
  55
- MDC Shaft Rotation
  55
- Control Response
  55
- Response Time, MDC
  56
- Neutral Start Switch (NSS)
  56
- Case Gauge Port M14
  57
- Lever
  57
- Forward-Neutral-Reverse Electric Control (FNR)
  58
- FNR Principle
  58
- Control Response
  59
- Response Time, FNR
  59
- Control-Cut-Off Valve (CCO Valve)
  60
- CCO Solenoid Data
  61
- Displacement Limiter
  61
- Displacement Change (Approximate)
  61
- Operating Parameters
  62
- Overview
  62
- Input Speed
  62
- System Pressure
  62
- Temperature
  63
- Case Pressure
  63
- Charge Pressure
  63
- Charge Pump Inlet Pressure
  63
- Viscosity
  64
- Fluid and Filter Maintenance
  65
- Filtration System
  65
- Pressure Measurements
  66
- Port Locations and Gauge Installation
  66
- Initial Startup Procedure
  68
- General
  68
- Start-Up Procedure
  68
- Troubleshooting
  69
- Overview
  69
- Safety Precautions
  69
- Electrical Troubleshooting
  69
- System Does Not Operate in Either Direction
  70
- System Operating Hot
  70
- Transmission Operates Normally in One Direction Only
  70
- System Noise or Vibration
  71
- Neutral Difficult or Impossible to Find
  71
- Sluggish System Response
  72
- Adjustments
  73
- Pump Adjustment
  73
- Standard Procedures
  73
- Charge Pressure Relief Valve
  73
- Displacement Limiter
  74
- Control Neutral Adjustment
  75
- Mechanical/Hydraulic Neutral Adjustment
  76
- EDC/HDC Control
  79
- Standard Procedures, Removing the Pump
  79
- Minor Repair
  79
- Reassembly
  80
- Replace Control Solenoids/Actuator Housing - MP1
  81
- MDC Control
  82
- Charge Pump
  84
- High Pressure Relief Valve (HPRV)
  86
- Charge Pressure Relief Valve (CPRV)
  87
- Loop Flushing (28/32)
  88
- Loop Flushing Spool
  88
- Reassembly
  88
- Shaft Removal
  89
- Fastener Size and Torque Chart
  91
- Fastener Size and Torque
  92
- Plug Size and Torque
  92
Use, Installation and Maintenance Manual

116
- General Information
  117
- Purpose of the Manual
  117
- Product Identification
  118
- Consignment Conditions
  119
- Glossary and Terminology
  119
- Manufacturer's Liability
  119
- Requesting Technical Assistance
  119
- Conformity
  120
- Description of the Gear Unit
  120
- Operating Limits and Conditions
  120
- Technical Information
  120
- Safety Information
  121
- Safety Standards
  121
- Handling and Transport
  122
- Handling Instructions
  122
- Packaging
  122
- Moving the Equipment
  123
- Moving the Packages
  123
- Storage
  129
- Installation
  130
- Installing the Gear Unit
  130
- Shaft Mounting
  133
- Installing Accessories on Solid Input and Output Shafts
  134
- Installing the Electric Motor
  136
- Installing the Hydraulic Motor
  137
- Connecting the Hydraulic Brake
  138
- Lubrication
  143
- Testing the Gear Unit
  144
- Using the Equipment
  144
- Maintenance
  145
- Routine Maintenance
  146
- Checking Operational Efficiency
  147
- Cleaning
  147
- Oil Changes
  147
- Decommissioning the Gear Unit
  148
- Removing the Motor
  148
- Replacing Parts
  148
- Troubleshooting
  149
- Annex 1 - Checking the Oil Level on Atex-Specified Gear Units
  150
- Annex 2 - Lubricant Charge Quantity
  151
Introduction

158
- Getting Started - Setup and Adjustment
  160
- Important Safety Notice
  160
- Electric Brakes
  161
- Features
  162
- Parking Brake Option
  162
- Self Adjusting Feature
  162
- Brake Controllers
  163
- Typical Trailer Wiring
  166
- How to Use Your Electric Brakes Properly
  167
- Trailer Wire Size Chart
  167
- Synchronizing Your Trailer Brakes
  168
- Brake Adjustment
  169
- General Maintenance - Electric Brakes
  169
- Brake Cleaning and Inspection
  170
- Brake Lubrication
  170
- Magnets
  171
- Shoes and Linings
  172
- Introduction to Troubleshooting
  173
- Troubleshooting
  173
- How to Measure Amperage
  176
- How to Measure Voltage
  176
- Magnet Amperes Chart
  177
- Hydraulic Brakes
  179
- Duo-Servo
  180
- Hydraulic Brake Operation
  180
- Uni-Servo
  180
- " Brakes
  181
- Hydraulic Parking Brake Option
  181
- Self-Adjusting Mechanism for
  181
- Disc Brakes
  183
- Actuation Systems
  184
- Electrical Schematic
  185
- Troubleshooting Guide
  185
- Drum Brake Adjustment - Manual
  187
- General Maintenance - Hydraulic Brakes
  187
- Brake Lines
  188
- Shoes and Linings
  188
- Wheel Cylinders
  188
- Hardware
  189
- Instructions for Brake Caliper Kit - 3.5K Disc Brakes
  189
- Instructions for Brake Rotor Kit - 3.5K Disc Brakes
  190
- Instructions for Brake Rotor Kit - 6K or 8K Disc Brakes
  190
- Instructions for Brake Pad Kit - 6K or 8K Disc Brakes
  193
- Instructions for Brake Caliper Kit - 6K or 8K Disc Brakes
  195
- Introduction to Troubleshooting
  197
- Hub Removal - Standard Bearings
  200
- Hubs/Drums/Bearings
  200
- Brake Drum Inspection
  201
- Bearing Inspection
  202
- Bearing Lubrication - Grease
  203
- Bearing Lubrication - Oil
  204
- Recommended Wheel Bearing Lubrication Specifications
  204
- Seal Inspection and Replacement
  205
- Bearing Adjustment and Hub Replacement
  206
- Typical E-Z Lube® after Spring 2002
  206
- E-Z Lube® Lubrication
  207
- Drum Removal
  208
- Nev-R-Lube™ Drums/Bearings
  208
- Bearing Inspection
  209
- Nev-R-Lube™ Bearing End Play Inspection
  210
- Bearing Replacement and Drum Installation
  211
- Double Eye Leaf Springs
  213
- Suspension Systems
  213
- Grease Lubricated Suspension Bushings
  214
- Slipper Leaf Springs
  214
- Inspection and Replacement
  215
- Suspension Fastener Torque Values
  215
- Torflex® Suspension
  217
- Airflex™ Suspension
  218
- Wheel Selection
  222
- Wheels
  222
- Torque Requirements
  223
- Wheel Torque Requirements
  224
- Maximum Wheel Fastener Torque
  225
- Tires
  226
- Tire Wear Diagnostic Chart
  227
- Brake Shoe Replacement Kits
  228
- Magnet Replacement Kits
  228
- Replacement Parts/Kits
  228
- Bearing Replacement Chart
  229
- Seal Replacement Reference
  229
- Storage
  230
- Storage Preparation
  230
- After Prolonged Storage - Inspection Procedures
  231
- Trip Preparation Checklist
  232
- Maintenance Schedule
  233
- Dexter Axle Limited Warranty
  234

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