Trumpf LASERCELL 1005 Manuals

Manuals and User Guides for Trumpf LASERCELL 1005. We have 1 Trumpf LASERCELL 1005 manual available for free PDF download: Operator's Manual

Trumpf LASERCELL 1005 Operator's Manual (645 pages)

Laser processing system

Brand: Trumpf | Category: Industrial Electrical | Size: 19 MB

Table of Contents
7
Chapter 1 Safety

24
For Your Safety

26
Terminology

27
Operating Safety

27
Overview of Hazards

44
- Laser Classes
  46
Laser Processing

46
Chapter 2 Installation Conditions TLC 1000 and TLC 1005

66
Installation Site

67
- Space Requirements
  67
- Floor Requirements
  67
- Weight Loading
  68
- Ambient Conditions
  71
- Exhaust Air Conduction for Compact Dust Extractor
  72
- Outdoor Installation of Cooling Unit
  73
Gas Supply

74
- Laser Gases
  75
- Cutting Gases
  77
- Welding Gases (Inert Gases)
  84
  - Purity
    84
  - Supply Lines
    84
Electrical Supply

85
- Power Supply
  86
- Connected Loads, Fuse Protection
  87
- Teleservice
  88
- Network Connection
  88
Compressed Air Supply

89
Operating Materials

91
- Laser Gases and Cutting and Inert Gases
  91
- Cooling Water
  91
Transport

94
- On Delivery: Checking the System
  97
- Unloading Machine and Transporting to the Installation Site
  97
  - Transport of TLC 1005 Basic Machine
    98
  - Base for Machine Body
    101
  - Machine Table
    102
  - Base Plate
    102
  - System Components
    103
- Installing the System
  103
  - Preparing the Factory Floor
    104
Planning Aid

105
Chapter 3 Description

108
Machine Concept

110
The Technical Data

111
Coordinate System, Zero Point, Working Range

114
- Coordinate System
  114
- Zero Point, Working Range
  115
The Modules of the Laser Cutting Center

118
- The Modules of the Basic Machine
  121
  - Machine Body
    123
  - Motion Unit for X, Y, Z (Extension Arm)
    124
  - Drives
    125
  - Safety Cabin
    125
  - Support Table
    126
  - Base Plate
    128
  - Rotary Axis with Media Connection (Optional)
    130
  - Back Stop (Optional) for Rotary Axis
    132
  - Direct Drive Rotary Axis (Optional)
    133
  - Beam Guideway
    135
  - Processing Optics
    139
  - Central Lubrication
    142
  - Instrument Panel
    143
- The Laser
  145
  - Targeting Laser
    146
- Electrical Installation
  147
  - Safety Interface (Optional)
    147
  - Digital User Interface (Optional)
    149
- Suction Unit and Compact Dust Extractor
  149
  - Suction
    149
  - Compact Dust Extractor
    150
Control System/Programming

151
- Control System
  151
- Programming
  152
  - 2-D Programming
    152
  - 3-D Programming
    153
Sensor System

155
- TSD Seam Sensor System (Optional)
  155
- DIAS Distance-Control System
  157
Options

158
- Measuring Probe (Optional)
  158
- Welding Wire Feed (Optional)
  159
Chapter 4 Operation

161
Part 1: Operating Devices

169
Control Elements Other than on the Operating Panel

169
Operating Panel with Color Display

182
- Control Elements on the Machine
  183
- Control Elements of the Control System
  190
ASCII Keyboard

194
Part 2: User Interface

196
User Interface Layout

196
- Menu Bar
  196
- Status Bar
  197
- Message Line
  198
- Softkey Bar
  198
- Display Area
  198
Machine Submodes

199
- AUTOMATIC Submode
  199
- MDA Submode
  200
- JOG Submode
  200
Control System Activity Fields

200
PRODUCTION Activity

202
- PRODUCTION Single Job
  202
- PRODUCTION - Machine Components
  211
- PRODUCTION Program Options
  212
- PRODUCTION - Switch Elements
  213
- PRODUCTION Tables
  235
  - Laser Technology
    235
  - Laser Power Cycles
    246
  - Welding Table
    248
  - Tube Section Technology Table
    253
- PRODUCTION Summary Production Plan
  256
- PRODUCTION Production Plan for Basic Machine
  260
SET-UP Activity

263
PROGRAMMING Activity

299
- NC Editor
  299
- NC Program Management
  301
- File Management
  303
- Outputting NC Programs from the Management System
  305
- Selecting NC Programs
  307
Tooling Activity

309
- Zero Point Offset
  309
MAINTENANCE / INITIAL START-UP Activity

311
DIAGNOSTICS Activity

314
- DIAGNOSTICS Error Diagnostics
  314
- DIAGNOSTICS I/O Diagnostics
  315
- DIAGNOSTICS Remote Diagnostics
  316
- DIAGNOSTICS Laser
  317
  - Laser RF Generator
    317
  - Laser Leak Test
    318
- DIAGNOSTICS Display Home Position
  320
Integrated MDC Activity (Optional)

321
- MDC Message Texts
  321
- MDC Creating and Modifying Message Texts
  322
- MDC Displaying and Editing Machine Data
  324
- MDC Creating and Modifying Interruptions
  326
- MDC Evaluating Machine Data
  327
- MDC Display of the Times in a List
  329
- MDC Changing the Time
  330
Part 3: Operating the Machine

331
- Calling up the Online Help
  331
Machine Start-Up and Shutdown

334
- Switching on the Machine
  334
- Switching off the Machine
  335
Switching off the Machine in the Event of Malfunctions/Emergencies

336
- Triggering E-STOP
  336
- Cancelling E-STOP
  336
Eliminating Malfunctions

337
Executing a Program

341
- Calling up and Starting a Program
  341
- Stopping a Program During Machining
  342
- Aborting a Program
  342
Operating in Marking Test Mode

343
Editing, Filling and Deleting the Zero Point Memories G54 to G57

344
Working with the Summary Production Plan

355
Processing with the Production Plans -Basic Machine

361
- Creating a Production Plan
  362
- Starting Production Plans
  363
- Ending Production Plans
  364
Moving the Axes in Jog Mode

365
Support Table Indexing

365
- Indexing Support Tables
  365
- Undoing Electrical Indexing
  366
- Undoing Pneumatic Indexing
  366
Optional: Driving Pallet Changers

367
Electrically Driven Safety Doors

370
- Opening the Lift Door
  371
- Closing the Lift Door
  371
- Referencing the Safety Door
  372
- Referencing the Safety Door
  373
- Closing the Safety Door
  373
- Releasing the Safety Door after a Collision
  374
Calling up a Lubrication Cycle

376
- Starting a Lubrication Cycle
  377
- Starting the Z Axis Lubrication Cycle
  378
Operating the Laser

379
- Switching on the Laser
  379
- Switching off the Laser
  380
- Igniting the Laser Beam
  380
- Switching off the Laser Beam
  381
- Opening the Beam Trap
  381
- Closing the Beam Trap
  381
- Working in Laser Test Mode
  382
- Setting Laser Operation Mode
  382
- Setting the Laser Mode
  383
- Setting the Laser Power
  383
- Carrying out a Leakage Test
  384
Diagnostic Functions

385
Managing Master Files

388
Managing NC Programs

394
- Displaying NC Text
  394
- Editing NC Text
  395
Editing Tables Based on an NC Text

399
Acknowledging Maintenance

400
Operating the Integrated MDR

401
- Creating a Message Text
  401
- Assigning a Message Text
  402
- Splitting up an Interruption Period
  403
- Evaluating Machine Data
  404
Evaluating the ODC Interface

405
- Opening a LOG-File
  405
- Opening a LOG File in MS Excel
  406
Carrying out a Back up of the PCU 50

407
Chapter 5 Setting Work

417
Safety Information

417
Overview of Setting Work

418
Checking and Setting B and C Axes

419
- Checking C Axis and Setting Reference Offset Value
  420
- Checking the B Axis and Setting the Reference Offset Value
  422
Selecting Processing Optics

426
- Selecting the Cutting Head
  427
- Selecting the Welding Head
  429
Cutting Head Setting Work

432
- Dismantling the Cutting Head
  433
- Mounting the Cutting Head
  433
- Centering the Beam
  434
- Determining and Setting the Focus Position
  438
Adjustment Work on the Welding Head

446
Determining the Joint Offset

478
- Determine Link Offset of X and y Axis
  480
  - Determining the Joint Offset for Cutting Head
    480
  - Determining the Joint Offset for the Welding Head
    482
- Determining Link Offset of Z Axis (Tool Length)
  484
Changing the Gas and Air Connections at the Z Center Sleeve

487
Recording the DIAS Characteristic Curve

488
Checking and Setting the Crossjet

489
Setting the Flow Rate of the Welding Gas

490
Switching over the Welding Gas

491
Measuring Probe (Optional)

492
- Installing the Measuring Probe
  492
  - Selecting Measuring Probe
    493
  - Calibrating the Measuring Probe
    496
Welding Wire Feed (Optional)

499
- Inserting Welding Wire
  499
Setting the Rotary Axis (Optional)

503
Setting the Back Stop (Optional)

506
- Shifting the Rotational Axis Horizontally in X Direction
  506
Further Service Programs

507
- Program Overview
  507
- Replacing Ltt's in Utility Programs
  507
- Performing Parting Cuts
  509
- Cutting Support Slats
  510
- Cutting Sacrificial Plates
  512
Chapter 6 Machine Maintenance

519
General Guidelines

519
Maintenance Overview

520
System Lubrication

523
- Explanation of the Symbols Used in the Lubrication Diagram
  523
- Lubrication Chart
  524
- Lubricant Table
  525
- Notes for Lubrication Chart
  526
Maintenance of Mechanical Components

535
- Maintenance on Basic Machine
  535
- Maintenance of Compact Dust Extractor
  539
Maintenance of Pneumatic Components and Filters

546
- Instrument Panel
  546
- Maintenance on Basic Machine
  552
- Maintenance for Laserpac
  559
Maintenance of Optical Components

560
- General Guidelines and Additional Equipment
  560
- Maintenance of Optical Components
  563
Maintenance of Electrical Components

580
- Safety Information
  580
Safety Cabin Maintenance

585
Maintenance of Seam Sensor System (Optional)

586
Maintenance of Air-Conditioning Doors

587
Chapter 7 Maintenance of Laser

592
Maintenance Overview

592
- Maintenance of Laser
  592
- Maintenance Intervals
  593
Vacuum Pump

594
- Auxiliary Tools and Materials
  594
- Maintenance Work
  595
Compressed Air Filter Unit

596
Laser Control

596
Cooling Unit

597
- Auxiliary Tools and Materials
  597
- Maintenance Work
  600
RF Generator

607
- Notes on Safety
  607
- Auxiliary Tools and Materials
  608
- Construction of RF Generator
  608
- Short-Circuiting Residual Voltage
  609
  - Tube Output Stage
    610
  - HV Power Supply Unit
    613
- Maintenance Work
  615
Operating Steps During Maintenance Work

626
- Opening the Vacuum System
  626
- Leak Test
  626
- Operating the Cooling Unit
  626
- Checking Generator Values
  627
Additional Equipment for Aligning

630
Chapter 8 Aligning the MSL Multi-Beam Safety Light

630
System Example

631
Aligning the Light Beam

632
Setting Mirror

634
Cross-Hairs to Cut out

635
Chapter 9 Noise Levels - Test Certificate TLC 1005

639
Mess Test Certificate

639
Measurement Results

640
Diagram: Work Piece

641
Diagram: Location of Measuring Points

642

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More Trumpf Manuals

Trumpf LASERCELL 1005 Manuals

Trumpf LASERCELL 1005 Operator's Manual (645 pages)

Table of Contents

Chapter 1 Safety

For Your Safety

Terminology

Operating Safety

Overview of Hazards

Laser Processing

Chapter 2 Installation Conditions TLC 1000 and TLC 1005

Installation Site

Gas Supply

Electrical Supply

Compressed Air Supply

Operating Materials

Transport

Planning Aid

Chapter 3 Description

Machine Concept

The Technical Data

Coordinate System, Zero Point, Working Range

The Modules of the Laser Cutting Center

Control System/Programming

Sensor System

Options

Chapter 4 Operation

Part 1: Operating Devices

Control Elements Other than on the Operating Panel

Operating Panel with Color Display

ASCII Keyboard

Part 2: User Interface

User Interface Layout

Machine Submodes

Control System Activity Fields

PRODUCTION Activity

SET-UP Activity

PROGRAMMING Activity

Tooling Activity

MAINTENANCE / INITIAL START-UP Activity

DIAGNOSTICS Activity

Integrated MDC Activity (Optional)

Part 3: Operating the Machine

Machine Start-Up and Shutdown

Switching off the Machine in the Event of Malfunctions/Emergencies

Eliminating Malfunctions

Executing a Program

Operating in Marking Test Mode

Editing, Filling and Deleting the Zero Point Memories G54 to G57

Working with the Summary Production Plan

Processing with the Production Plans -Basic Machine

Moving the Axes in Jog Mode

Support Table Indexing

Optional: Driving Pallet Changers

Electrically Driven Safety Doors

Calling up a Lubrication Cycle

Operating the Laser

Diagnostic Functions

Managing Master Files

Managing NC Programs

Editing Tables Based on an NC Text

Acknowledging Maintenance

Operating the Integrated MDR

Evaluating the ODC Interface

Carrying out a Back up of the PCU 50

Chapter 5 Setting Work

Safety Information

Overview of Setting Work

Checking and Setting B and C Axes

Selecting Processing Optics

Cutting Head Setting Work

Adjustment Work on the Welding Head

Determining the Joint Offset

Changing the Gas and Air Connections at the Z Center Sleeve

Recording the DIAS Characteristic Curve

Checking and Setting the Crossjet

Setting the Flow Rate of the Welding Gas

Switching over the Welding Gas

Measuring Probe (Optional)

Welding Wire Feed (Optional)

Setting the Rotary Axis (Optional)