Tronair 53 1 Series Manuals

Manuals and User Guides for Tronair 53 1 Series. We have 1 Tronair 53 1 Series manual available for free PDF download: Operation & Service Manual

Tronair 53 1 Series Operation & Service Manual (91 pages)

Hydraulic Power Units

Brand: Tronair | Category: Portable Generator | Size: 3 MB

Table of Contents
3
Product Information
6
Description
6
Model & Serial Number
6
Manufacturer
6
Function
6
Requirements
6
Safety Information
6
Usage and Safety Information
6
Explanation of Warning & Danger Signs
6
Component Safety Features
7
Functional Safety Features
7
Personal Protection Equipment
7
Safety Guidelines
7
General Comments
7
Preparation Prior to First Use
7
General
7
Servicing Reservoir
7
Connecting Electrical Leads
7
Training
8
Training Requirements
8
Training Program
8
Operator Training
8
Operation
8
Operating Parameters
8
Numerical Values
8
Fluid
8
Physical
9
Motor Driven Hydraulic Pump
9
Electric Motor
9
Filters
10
Hand Pump (Option M)
10
Location & Layout of Controls
11
Front Panel Controls
11
Electrical Control Panel
12
Hydraulic Control Panel
13
Rear Panel Controls
14
Hydraulic Pump Controls
15
Hand Pump Controls (Option M)
16
Split System Controls (Option C)
17
Split System Crossover Check Controls (Option D)
18
Return Back-Pressure (Option V)
19
Start up Procedures
20
Procedure for First Time or Different Electrical Supply ONLY
20
Initial Start up of the HPU
20
Preliminary Adjustments for Operation
20
Flow Control Adjustment
20
Pressure Control Adjustment
21
Reservoir Selector Valve Operation
21
Bypass Valve Operation
21
Bleeding Air from System
21
To Easily Purge the Unit of Air
22
SPLIT SYSTEM OPERATION (Option C)
22
To Operate the Split System
22
SPLIT SYSTEM CROSSOVER CHECK (Option D)
22
To Operate the Split System with Crossover Check
22
HAND PUMP OPERATION (Option M)
23
To Operate the Hand Pump
23
Sample Valve
23
Emergency Shut down Procedure
23
Description of Alarm Systems
23
High Fluid Temperature Indicator (Option S)
23
Voltage/Phase Monitor Indicator (Options G − J)
23
High and Low Reservoir Level Indicator (Option L)
23
Clogged Filter Indicator Light (Option R)
23
RETURN BACK-PRESSURE (Option V)
24
Packaging and Storage
24
Packaging Requirements
24
Handling
24
Packaging Protection
24
Labeling of Packaging
24
Storage Compatibility
24
Storage Environment
24
Storage Space and Handling Facilities
24
Transportation
25
Trouble Shooting
25
Hpu will Not Start
25
Flow
25
Reduced Flow
26
PRESSURE or REDUCED PRESSURE
26
Fluid Overheats
26
HAND PUMP (Option M) IS NOT PUMPING FLUID
26
Maintenance
27
General
27
Electric Motor
27
Motor Driven Hydraulic Pump
28
Motor Driven Hydraulic Pump Replacement Kits List
28
Hydraulic Fluid
29
Filters
29
Pressure Filter
30
Return Filter
31
Hand Pump (Option M) Filter
32
Desiccant Air Filter
33
Hydraulic Hoses
34
Instrument Panel
35
Electric Panel
36
Hydraulic Panel
37
Control Block/Flowmeter
38
System Pressure Relief Valve
39
Check Valve
40
Bypass Valve
41
Flow Control
42
Pressure Control
43
Reservoir Assembly
44
Return Manifold Assembly
46
Return System Pressure Relief Valve
48
PRESSURE FILTER ASSEMBLY (Single System)
49
Electrical Components
50
Electrical Components with 100 Ft. Input Cord Option
52
Heat Exchanger Assembly
56
External Components
57
Additional Features
58
Ft (7.6 M) Hoses (Option A)
58
Split System (Option C)
59
Crossover Check (Option D)
60
Hour Meter (Options E and F)
61
Voltage/Phase Monitor (Options G − J)
62
Pyrometer (Option K)
63
Electric Reservoir Level (Option L)
64
Hand Pump (Option M)
65
Towing Trailer (Option N)
67
Calibration Port (Option Q)
68
Electric Filter Clogging Indicator (Option R)
69
Electric Over-Temperature (Option S)
70
Return Sight Gauge (Option U)
71
Replacement Labels Parts Lists
72
Base Unit
72
Fluid Labels
72
Filter Element Kit Labels
73
Split System (Option C) and Crossover Check (Option D) Labels
73
Pyrometer (Option K) Label
73
Hand Pump (Option M) Labels
73
Calibration Port (Option Q) Labels
73
Back-Pressure Valve with Sight Glass (Option T) Label
73
Provision of Spares
74
Recommended Spare Parts Lists
74
Spare Electrical Parts
74
Spare Parts
74
Calibration of Instrumentation
75
Source of Calibration
75
In Service Support
75
Guarantees/Limitation of Liability
75
Appendices
75

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