Tronair 5221 Manuals

Manuals and User Guides for Tronair 5221. We have 1 Tronair 5221 manual available for free PDF download: Operation & Service Manual

Tronair 5221 Operation & Service Manual (96 pages)

Hydraulic Power Units

Brand: Tronair | Category: Portable Generator | Size: 5 MB

Table of Contents
3
Product Information
6
Description
6
Model & Serial Number
6
Manufacturer
6
Function
6
Requirements
6
Safety Information
6
Usage and Safety Information
6
Explanation of Warning & Danger Signs
6
Component Safety Features
7
Functional Safety Features
7
Personal Protection Equipment
7
Safety Guidelines
7
General Comments
7
Preparation Prior to First Use
7
General
7
Servicing Reservoir
7
Connecting Electrical Leads
7
Training
8
Training Requirements
8
Training Program
8
Operator Training
8
Operation
8
Operating Parameters
8
Numerical Values
8
Fluid
8
Physical
9
Motor Driven Hydraulic Pump
9
Electric Motor
9
Filters
10
Hand Pump (Option M)
10
Location & Layout of Controls
11
Front Panel Controls
11
Electrical Control Panel
12
Hydraulic Control Panel
13
Rear Panel Controls
14
Hydraulic Pump Controls
15
Hand Pump Controls (Option M)
16
Split System Controls (Option C)
17
Split System Crossover Check Controls (Option D)
18
Return Back-Pressure with Sight Gauge (Option T)
19
Start up Procedures
20
Procedure for First Time or Different Electrical Supply ONLY
20
Initial Start up of the HPU
20
Preliminary Adjustments for Operation
21
Flow Control Adjustment
21
Pressure Control Adjustment
21
Reservoir Selector Valve Operation
21
Bypass Valve Operation
22
Bleeding Air from System
22
To Easily Purge the Unit of Air
22
SPLIT SYSTEM OPERATION (Option C)
22
To Operate the Split System
22
SPLIT SYSTEM CROSSOVER CHECK (Option D)
23
HAND PUMP OPERATION (Option M)
23
To Operate the Hand Pump
23
RETURN BACK-PRESSURE with SIGHT GAUGE (Option T)
24
Sample Valve
24
Emergency Shut down Procedure
24
Description of Alarm Systems
24
High Fluid Temperature Indicator (Option S)
24
Voltage/Phase Monitor Indicator (Options G  J)
24
High and Low Reservoir Level Indicator (Option L)
24
Clogged Filter Indicator Light (Option R)
25
Infrequent Hpu Use
25
Infrequent HPU Use Start up Procedure
25
Packaging and Storage
26
Packaging Requirements
26
Handling
26
Packaging Protection
26
Labeling of Packaging
26
Storage Compatibility
26
Storage Environment
26
Storage Space and Handling Facilities
26
Transportation
26
Trouble Shooting
27
Hpu will Not Start
27
Flow
27
Reduced Flow
28
PRESSURE or REDUCED PRESSURE
28
Fluid Overheats
28
HAND PUMP (Option M) IS NOT PUMPING FLUID
28
Maintenance
29
General
29
Electric Motor
29
Motor Driven Hydraulic Pump
30
Motor Driven Hydraulic Pump Replacement Kits List
30
Hydraulic Fluid
31
Filters
31
Pressure Filter
32
Return Filter
33
Hand Pump (Option M) Filter
34
Desiccant Air Filter
35
Hydraulic Hoses
36
Instrument Panel
37
Electric Panel
38
Hydraulic Panel
39
Control Block/Flowmeter
40
System Pressure Relief Valve
41
Check Valve
42
Bypass Valve
43
Flow Control
44
Pressure Control
45
Reservoir Assembly
46
Return Manifold Assembly
48
Return System Pressure Relief Valve
50
PRESSURE FILTER ASSEMBLY (Single System)
51
Electrical Components
52
Electrical Components with 100 Ft. Input Cord Option
54
Heat Exchanger Assembly
58
External Components
59
Additional Features
60
Ft (7.6 M) Hoses (Option A)
60
Ft (15.2 M) Hoses (Option B)
60
Split System (Option C)
61
Crossover Check (Option D)
62
Hour Meter (Options E and F)
63
Voltage/Phase Monitor (Options G  J)
64
Pyrometer (Option K)
65
Electric Reservoir Level (Option L)
66
Hand Pump (Option M)
67
Hand Pump (Option M-7)
69
Towing Trailer (Option N)
71
Calibration Port (Option Q)
72
Electric Filter Clogging Indicator (Option R)
73
Electric Over-Temperature (Option S)
74
Return Sight Gauge (Option U)
75
Drip Pan (Option 4)
76
Replacement Labels Parts Lists
77
Base Unit
77
Fluid Labels
77
Filter Element Kit Labels
77

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Tronair 5221 Operation & Service Manual (96 pages)

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