Trane Technologies THERMO KING E-200 MAX 50 Manuals

Manuals and User Guides for Trane Technologies THERMO KING E-200 MAX 50. We have 2 Trane Technologies THERMO KING E-200 MAX 50 manuals available for free PDF download: Maintenance Manual, User Manual

Trane Technologies THERMO KING E-200 MAX 50 Maintenance Manual (84 pages)

Brand: Trane Technologies | Category: Automobile Accessories | Size: 2 MB

Table of Contents
4
Danger, Warning, Caution, and Notice
8
Auto Start/Stop
8
Battery Installation and Cable Routing
9
TK Lithium Ion Battery Safety
9
Refrigerant Hazards
10
Refrigerant Oil Hazards
11
Electrical Hazards
11
High Voltage
11
Low Voltage
13
Controller/Microprocessor Service Precautions
13
Welding Precautions
13
First Aid
13
Electrical System
15
Electric Standby Power Supply Requirements
16
Refrigeration System
16
Compressors
17
Solder Applications
18
Unit Description
19
Standard Unit Features
19
Options
19
System Components
20
Compressor(S)
20
Condenser
20
Evaporator
20
Oil Separator
20
Refrigerant
20
Liquid Injection System
20
Evaporator Drain Line Heaters
21
Electric Standby Operation
21
TK Lithium Ion Batteries (if Equipped)
21
Unit Features
21
Standard Features
21
Optional Features
21
Protection Features
22
DSR Control System
22
Control Box
22
Description
22
Unit Controls
23
Standby Operation
24
Electrical System
26
Refrigeration System Components
26
Solenoids and Valves
26
Hot Gas Solenoid (HGS)
26
Liquid Injection Solenoid (LIS)
26
Condenser Inlet Solenoid (CIS)
26
Suction Pressure Regulator Valve (SPR)
26
Discharge Pressure Regulator Valve (DPR)
26
Liquid Line Check Valve
26
Switches and Transducers
26
Unit Operation
27
Operation
28
Cool Mode
28
Null Mode
33
Heat Mode
33
Defrost Mode
33
Serial Number Locations
34
Unit Components
35
Auto Start Hard Stop / Disable Connector
40
Electronic Control System
41
Defrost System
41
Defrost Termination Switch
41
Defrost Termination Switch Replacement
41
Removal
41
Installation
41
Liquid Injection System
42
Condenser Fan Motor
42
Condenser Fan Motor Removal and Installation
42
Removal
42
Installation
42
Evaporator Fan Motors
42
Evaporator Fan Motor Removal and Installation
43
Removal
43
Installation
43
Drain Line Heaters
43
Drain Line Heater Replacement
43
Fuses
45
Fuses: Printed Circuit Boards
46
Harness Fuses
46
Relays
47
Relay Testing
47
Relay Replacement
48
AC Components Model 20 and Model 50 Units Only
49
Power Supply
50
Removal
50
Installation
51
Compressor Motor
51
Testing 115/1/60 and 208-230/1/60
51
TK Lithium Ion Batteries
52
Evacuating and Charging the Refrigeration System
53
Checking the Refrigerant Charge
53
Testing the Refrigerant Charge with an Empty Box
53
Testing the Refrigerant Charge with a Loaded Box
53
Suction (Low Side) Bump Charging
54
Refrigeration System Checks
54
Cleanup Procedure for Small Truck Units
54
Tools Required
55
Clean-Up Procedure
55
Putting the Unit Back into Operation
56
Condenser Coil
57
Removal
57
Installation
58
Drier
58
Removal
58
Discharge Pressure Transducer (DPT)
59
Removal
59
Installation
60
Condenser Inlet Solenoid (CIS) Test
60
Oil Separator
60
Removal
60
Expansion Valve Assembly
60
Checking Superheat
61
Expansion Valve Replacement
62
Removal
62
Low Pressure Cutout Switch (LPCO)
63
Low Pressure Cutout Switch Test
63
Low Pressure Cutout Switch Replacement
63
Removal
63
Installation
63
Suction Pressure Regulator Valve
63
Suction Pressure Regulator Valve Test
63
Suction Pressure Regulator Valve Replacement
64
Removal
64
Installation
64
Liquid Line Check Valve
64
Liquid Line Check Valve Test
64
Liquid Line Check Valve Replacement
64
Replacing Refrigerant Hoses (Speedy Clip System)
65
Electric Standby Compressor
66
Removal
66
Installation
67
Compressor Drive Module Removal and Installation
69
Removal
69
Installation
69
Condenser Coil
71
Unit Mounting Bolts
71
R R E E F F R R I I G G E E R R a a T T I I O O N N D D I I a a G G N N O O S S I I S
77
R R E E F F R R I I G G E E R R a a T T I I O O N N D D I I a a G G N N O O S S I I S S C C H H a a R R T
79

Trane Technologies THERMO KING E-200 MAX 50 User Manual (56 pages)

Brand: Trane Technologies | Category: Chiller | Size: 2 MB

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