Trane Technologies Thermo King Advancer A360 Manuals

Manuals and User Guides for Trane Technologies Thermo King Advancer A360. We have 1 Trane Technologies Thermo King Advancer A360 manual available for free PDF download: Maintenance Manual

Trane Technologies Thermo King Advancer A360 Maintenance Manual (156 pages)

Brand: Trane Technologies | Category: Refrigerator | Size: 4 MB

Table of Contents
4
Danger, Warning, Caution, and Notice
10
General Practices
10
Battery Installation and Cable Routing
11
Battery Removal
12
Refrigerant Hazards
13
Refrigerant Oil Hazards
13
Electrical Hazards
14
High Voltage
14
Low Voltage
15
Microprocessor Service Precautions
15
Welding Precautions
15
First Aid
16
Engine
17
Belt Tension
18
Refrigeration System
18
Electrical Control System
18
Electrical Components
19
M M a a I I N N T T E E N N a a N N C C E E I I N N S S P P E E C C T T I I O O N N S S C C H H E E D D U U L L E
21
General Information
23
Design Features
23
Electronic Throttling Valve (ETV)
23
CYCLE-SENTRY™ Start-Stop Controls
24
Data Logging
25
TK Bluebox
25
Sequence of Operation
25
Operating Modes
26
Defrost
27
Engine Compartment Components
27
Unit Protection Devices
28
Serial Number Locations
29
AC Generator
30
AC Generator Repair
30
Battery
43
Maintenance Free Batteries
43
Battery Load Test
43
Battery Cables
43
AGM Battery
43
Electronic Tester Setting
46
Electrical Modules
48
Power Distribution Module (PDM)
49
Power Modules
51
High Power Module (HPM)
51
Low Power Module (LPM)
51
LED Functions Power Modules
52
A-Series Controller
54
Fuse Link
54
Air Heater
54
Unit Wiring
54
Wire Harness Routing
54
Connecting to a Third Party Device
55
Emi 3000
56
Engine Lubrication System
56
Engine Oil Change
56
Oil Filter Change
56
Low Oil Pressure
56
Engine Cooling System
57
Extended Life Coolant (ELC)
58
Antifreeze Maintenance Procedure
58
Checking the Antifreeze
59
Changing the Antifreeze
59
Bleeding Air from the Cooling System
59
Engine Thermostat
60
Coolant Level Switch
60
Testing the Coolant Level Switch
61
Checking the Float
61
Replacing the Coolant Level Switch
61
Engine Fuel System
61
Operation
62
Fuel Line Routing
62
Maintenance
62
Fuel Return Line Replacement
64
Bleeding the Fuel System
64
Draining Water from Fuel Tank
65
Fuel Filter/Water Separator
66
Fuel Filter/Water Separator Replacement
66
Engine Speed Adjustments
66
NRMM Speed Calibration
66
Injection Pump Timing
73
Injection Pump Removal
79
Injection Pump Reinstallation
80
Fuel Solenoid
81
Testing the Fuel Solenoid
81
Fuel Solenoid Replacement
83
Engine Valve Clearance Adjustment
84
Crankcase Breather
85
EMI 3000 Air Cleaner
86
Belts
87
AC Generator Belt
88
Installation of Belt, Pulley and Tensioner
89
Tensioning the Belt
89
Pulley Alignment Check after Belt Replacement
90
Bearing/Idler Assembly Replacement
91
Tensioner Assembly Replacement
92
Water Pump Belt
92
Refrigerant Charge
94
Testing the Refrigerant Charge with an Empty Trailer
94
Testing the Refrigerant Charge with a Loaded Trailer
94
Testing for an Overcharge
95
To Remove Refrigerant
95
Filling Refrigerant to an Empty System
95
Moisture Indicating Sight Glass
96
Refrigerant Leaks
96
Checking Compressor Oil
96
High Pressure Cutout Switch (HPCO)
97
Three-Way Valve Condenser Pressure Bypass Check Valve
98
Electronic Throttling Valve (ETV)
99
Pressure Transducers
100
Hot Gas Bypass Valve
100
Refrigeration System Components
101
Compressor
104
Removal
104
Installation
104
Compressors with Pressurized Seal Cavity
105
Hex Drive Compressor Seal Replacement
105
Condenser Coil
109
Removal
109
Installation
110
Discharge Vibrasorber
110
Removal
110
In-Line Condenser Check Valve
111
Condenser Check Valve Replacement
111
Removal
111
Installation
111
Bypass Check Valve
111
Receiver Tank
112
Removal
112
Installation
112
Filter-Drier (Dehydrator)
112
Expansion Valve Assembly
112
Installation
113
Heat Exchanger
113
Removal
113
Installation
114
Evaporator Coil Assembly
114
Removal
114
Accumulator
115
Removal
115
Installation
115
Three-Way Valve Repair
115
Removal/Disassembly
116
End Cap Checks
118
Check Valve Bleed Hole Diameter
118
Assembly/Installation
120
Three-Way Valve Condenser Pressure Bypass Check Valve Repair
121
Removal
121
Installation
122
Pilot Solenoid
122
Removal
122
Installation
123
Suction Vibrasorber
123
Removal
123
High Pressure Cutout Switch
123
High Pressure Relief Valve
124
Removal
124
Installation
124
Discharge Pressure Transducer
124
Suction Pressure Transducer
124
Electronic Throttling Valve (ETV)
124
Installation of Service Kit
126
Installation of Complete ETV Assembly
128
Hot Gas Bypass Solenoid Valve
129
Removal
129
Installation
129
Compressors with Internal Oil Filter
129
Internal Oil Filter Replacement
129
Checking Compressor Oil Pressure
131
Unit and Engine Mounting Bolts
132
Unit Inspection
132
Condenser, Evaporator, and Radiator Coils
132
Micro-Channel Coil Cleaning Recommendations
132
Cleaning Intervals
132
Cleaning Methods
132
Defrost Drains
134
Condenser Fan Component Description and Locations
135
Fan Controller Replacement
136
Removal
136
Installation
138
Fan Cover Replacement
140
Removal
140
Installation
141
Condenser Fan Replacement
142
Removal
142
Installation
143
Idler Assemblies
144
Disassembly
144
Reassembly
144

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Trane Technologies Thermo King Advancer A360 Maintenance Manual (156 pages)

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