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Manuals and User Guides for Trane Technologies CVHE. We have
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Trane Technologies CVHE manual available for free PDF download: Installation, Operation And Maintenance Manual
Trane Technologies CVHE Installation, Operation And Maintenance Manual (95 pages)
Water-Cooled CenTraVac Chillers With Tracer AdaptiView Control
Brand:
Trane Technologies
| Category:
Chiller
| Size: 7 MB
Table of Contents
Warnings, Cautions and Notices
2
Trademarks
3
Table of Contents
4
Unit Model Number Description
6
Model Number Digit Description
7
Pre-Installation
8
ASHRAE Standard 15 Compliance
8
Unit Shipment
8
General Information
8
Installation Requirements and Contractor Responsibilities
9
Storage Requirements for Chillers Not yet Installed
10
Unit Components
11
Unit Dimensions and Weights
12
Recommended Unit Clearances
12
Installation Mechanical
15
Operating Environment
15
Foundation Requirements
15
Rigging
15
Standard Chiller Lift
15
Special Lift Requirements
16
Unit Isolation
16
Isolation Pads
16
Spring Isolators
17
Unit Leveling
17
Installation Water Piping
19
Overview
19
Water Treatment
19
Pressure Gauges
19
Valves - Drains and Vents
19
Strainers
19
Flow-Sensing Devices
20
Water Temperature Sensor
20
Evaporator and Condenser Water Piping
20
Water Box Locations
21
Water Piping Connections
22
Grooved Pipe Coupling
23
Bolt-Tightening Sequence for Water Piping Connections
23
Pressure Testing Waterside Piping
24
Purge Piping
25
Earthwise Purge Requirements - Purge Installation
25
Vent Piping
26
Refrigerant Vent-Line
26
General Recommendations
26
Purge Discharge
26
Vent-Line Materials
26
Vent-Line Sizing
26
Vent-Line Installation
27
Insulation
31
Unit Insulation Requirements
31
Insulation Thickness Requirements
31
Installation Controls
33
Specifications
33
Wiring and Port Descriptions
33
Communication Interfaces
34
Rotary Switches
34
LED Description and Operation
34
Installing the Tracer Adaptiview Display
36
Adjusting the Tracer Adaptiview Display Arm
37
Electrical Requirements
38
Installation Requirements
38
Trane-Supplied Starter Wiring
40
Customer-Supplied Remote Starter Wiring
41
Current Transformer and Potential Transform- er Wire Sizing
42
Power Supply Wiring
43
3-Phase Power Source
43
Circuit Breakers and Fused Disconnects
43
Power Factor Correction Capacitors (Option- Al)
43
Rule 2 - PFCC Wires Routed through Current Transformers
44
Interconnecting Wiring
44
Starter to Motor Wiring (Remote-Mounted Starters Only)
45
Starter to Control Panel Wiring
46
10Kv-13.8Kv Medium Voltage Installation
47
10Kv-13.8Kv Medium Voltage Motor
47
Motor Terminal Box
47
Motor Supply Wiring
47
Motor Terminals
48
Ground Wire Terminal Lug
48
System Control Circuit Wiring
49
Water Pump Interlock Circuits and Flow Switch Input
50
Temperature Sensor Circuits
50
Optional Control and Output Circuits
51
Optional Tracer Communication Interface
51
Unit Start-Up
51
Starter Module Configuration
51
Schematic Wiring Drawings
51
Operating Principles
52
General Requirements
52
Cooling Cycle
52
CVHE, CVHG 3-Stage Compressor
52
CVHF 2-Stage Compressor
52
Oil and Refrigerant Pump
53
Compressor Lubrication System
53
Operating Principles
53
Motor Cooling System
54
Tracer Adaptiview Display
54
Tracer TU Chiller Service Tool
54
Start-Up and Shut down
55
Sequence of Operation
55
Start-Up Sequence of Operation-Wye-Delta
55
Power up Diagram
57
Software Operation Overview Diagram
57
Ice Machine Control
57
Free Cooling Cycle
59
Free Cooling (FRCL)
59
Hot Gas Bypass (HGBP)
59
Hot Water Control
60
Heat Recovery Cycle
60
Auxiliary Condensers
60
Control Panel Devices and Unit Mounted Devices
61
Unit Control Panel
61
Variable Water Flow through the Evaporator
61
User-Defined Language Support
61
Unit Start-Up and Shut-Down Procedures
61
Unit Start-Up Check
61
Daily Unit Shutdown
62
Seasonal Unit Shutdown
62
Maintenance
64
Record Keeping Forms
64
Daily Maintenance and Checks
64
Compressor Oil Change
66
Oil Change Procedure
66
Oil Filter
66
Oil Filter Replacement Procedure
66
General Lubrication
67
Service for the 1St Stage Tang Operator
67
Service for the 1St and 2Nd Stage Tang Operators
67
Cleaning the Condenser
68
Cleaning the Evaporator
68
Purge System
68
Leak Checking Based on Purge Pump out Time
68
Long Term Unit Storage
69
Unit Preparation
69
Refrigerant Charge
70
Recovery and Recycle Connections
70
Waterbox Removal and Installation
72
Discussion
72
Procedure
72
Sound Pressure Level
74
Forms
78
Centravac Commissioning Checklist
78
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