User Manuals: Trane Manhattan Gen II Modular Chiller

Manuals and User Guides for Trane Manhattan Gen II Modular Chiller. We have 1 Trane Manhattan Gen II Modular Chiller manual available for free PDF download: Installation, Operation And Maintenance Manual

Trane Manhattan Gen II Installation, Operation And Maintenance Manual

Trane Manhattan Gen II Installation, Operation And Maintenance Manual (82 pages)

Water-Cooled Modular Chiller

Brand: Trane | Category: Chiller | Size: 5 MB

Table of Contents

Table of Contents
4
Model Number Descriptions

6
- Model Number and Coding
  7
  - Chiller Model and Serial Numbers
    7
  - Model Coding Key
    7
Chiller Description

8
- Chiller Scope
  8
- Chiller Capacities
  8
- Component Description
  8
Pre-Installation

10
- Preparation for Initial Startup
  10
Installation Mechanical

13
- Inspect and Report Damage
  13
  - Inspection of Delivered Equipment
    13
  - Warranty Issues
    13
- Long Term Storage Requirements
  13
  - Factory Preparation
    13
  - Customer Responsibilities
    14
- Handling of the Modules
  14
- Site Preparation and Clearances
  14
  - Chiller Clearances
    14
- Rigging, Lifting, and Moving the Chiller
  16
- Mounting Rails
  16
Installation Piping

18
- Install Piping and External Components
  18
- Initial Flushing of Piping
  18
  - Fill with Water/Glycol Solution
    18
  - Connecting Module Couplings
    18
Installation Electrical

20
- Connecting Module Power and Control Wires
  20
  - Chiller Module Main Power
    20
  - Phase Monitor Installation
    20
  - Power Interlock Switch
    20
  - Module Control Wiring
    20
Operating Principles

21
Operating Procedures

22
- Operator Interface
  22
  - Chiller Power Panels
    22
  - Electronic Control
    23
  - Client and Server Controllers
    23
  - Operating the Microprocessor
    24
  - Microprocessor Functions
    24
  - Password Protection
    24
  - Operator Control
    24
  - Touchscreen Interface Panel
    24
- Touchscreen Interface Tutorial
  25
- Interface Menu Structure
  25
- Home Screen Features
  26
  - HMI Functions
    27
- Modules Layout Screen
  29
  - Module Layout Screen Status Conditions
    29
  - Active Alarms Screen
    30
  - Alarm History
    31
  - Modules Overview Screens
    32
  - Overview Module
    33
  - Overview Circuits
    33
- Module I/O Screens
  34
  - Analog Inputs
    35
  - Analog Outputs
    35
  - Digital Inputs
    35
  - Digital Outputs
    36
  - Expansion IO Screen
    36
  - Trend Screen
    36
- Operator Tasks
  37
  - Normal Power up
    37
- Emergency Power Shutdown
  38
- Water Quality Guidelines
  38
- Monitor Water Quality
  38
  - Maintain Glycol Level
    39
  - Prevent Freezing
    40
Controls Interface

42
- Microprocessor Control System
  42
- Chiller Control
  42
  - Power Distribution
    42
  - Electrical Controls
    43
  - Refrigeration Controls
    44
Sequence of Operations

46
- Constant Flow Sequence
  46
- Variable Flow Sequence
  46
Chiller Performance Data

48
Maintenance Procedures

49
- Maintenance Strategy
  49
- Power Disconnect Switch
  49
- Inspection and Maintenance Schedule
  50
  - Daily
    50
  - Weekly
    51
  - Monthly
    51
  - Quarterly
    52
  - Annually
    52
- Maintenance Tasks
  53
  - Inspection Methods
    53
  - Critical Cleaning Tasks
    53
  - Compressor Tasks
    54
  - Pump Tasks
    55
  - Controller Tasks
    57
Chiller Troubleshooting

58
Logical Flow Diagrams

73
Appendix A - Acronyms and Abbreviations

77
- Acronym List
  77
Appendix B- Request for Initial Startup

79
- Manhattan™ Gen II Water-Cooled Modular Chiller
  79
- Initial Start-Up Agreement
  80

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