Trane IntelliPak 1 Series Manuals

Manuals and User Guides for Trane IntelliPak 1 Series. We have 1 Trane IntelliPak 1 Series manual available for free PDF download: Installation, Operation And Maintenance Manual

Trane IntelliPak 1 Series Installation, Operation And Maintenance Manual (208 pages)

with Symbio 800

Brand: Trane | Category: Air Conditioner | Size: 55 MB

Warnings, Cautions, and Notices
2
Overview of Manual
3
Revision History
3
Table of Contents
4
Model Number Description
8
20 To 75 Tons, Air Cooled
8
90 To 130 Tons, Air Cooled
11
General Information
13
Unit Nameplate
13
Compressor Nameplate
13
Gas Heat Nameplate
13
Unit Description
13
Pre-Installation
14
Unit Inspection
14
Exterior Inspection
14
Inspection for Concealed Damage
14
Repair
14
Storage
14
Unit Clearances
14
Information
15
Factory Warranty Information
15
All Unit Installations
15
Additional Requirements for Units Requiring Disassembly
15
Installation Checklist
16
General Checklist (Applies to All Units)
16
Electric Heat Units
16
Main Electrical Power
16
Requirements
16
Field Installed Control Wiring
16
Requirements for Gas Heat Units
16
Requirements for Hot Water Heat (SLH_)
17
Requirements for Steam Heat
17
O/A Pressure Sensor and Tubing Installation
17
Return Fans)
17
Requirements for Modulating Reheat
17
Dimensional Data
18
Center of Gravity
24
Electrical Entry Details
25
Minimum Required Clearance
27
Weights
29
A2L Information and Installation
30
Requirements
30
Installation/Code Compliance
30
A2L Work Procedures
30
Servicing
30
Refrigerant Removal and Evacuation
31
Leak Detection
31
Refrigerant Charging
32
Decommissioning
32
A2L Application Considerations
32
Ignition Sources in Ductwork
33
Ignition Sources in Unit
33
Minimum Room Area Limits
33
Per Circuit)
33
Leak Detection System
34
Circuit)
34
Installation
36
Roof Curb and Ductwork
36
Pitch Pocket Location
36
Unit Rigging and Placement
37
General Installation Requirements
38
Rigging the Unit
38
Main Electrical Power
39
Field Installed Control Wiring
39
Electric Heat Units
39
Gas Heat (SFH_)
39
Hot Water Heat (SLH_)
39
Steam Heat (SSH_)
39
O/A Pressure Sensor and Tubing
39
Installation
39
Modulating Reheat (S_H_)
39
Condensate Drain Connections
40
Units with Gas Furnace
40
Removing Supply and Relief/Return Fan Shipping Channels (Motors >5 Hp)
40
Spring Isolators
40
Optional DDP Supply Fan Shipping Channel Removal and Isolator Spring Adjustment
41
Shipping Tie down and Isolator Spring
41
O/A Sensor and Tubing Installation
45
Units with Statitrac
46
Gas Heat Unit (SFH_)
47
Explosion Hazard
48
Connecting the Gas Supply Line to the Furnace Gas Train
48
Flue Assembly Installation
57
General Coil Piping and Connection Recommendations
58
Hot Water Heat Units (SLH_)
58
Steam Heat Units
58
Disconnect Switch with External
61
Handle
61
Electric Heat Units (SEH_)
62
Main Unit Power Wiring
63
Electrical Shock Hazard
63
Service Sizing Data
65
Field Installed Control Wiring
69
Controls Using 24 Vac
69
Transformer for Expansion Module
69
Controls Using DC Analog Input/Outputs
69
Variable Air Volume System Controls
70
Discharge Temperature Control Changeover Contacts
70
Remote Zone Sensor (BAYSENS073*)
70
(Baysens074*)
70
Equipment Stop
70
Ventilation Override Mode (VOM)
70
Contacts
70
Emergency Stop Switch
72
Occupied/Unoccupied Contacts
72
Wall or Duct Mount Humidity Sensor
72
Baysens037*)
72
Unit Replacement
73
Electrical Connection
73
Main Electrical Power
74
SEH Units with 200V or 230V Electric
74
Heat
74
Field-Installed Control Wiring
74
Requirements for Gas Heat
74
Requirements for Hot Water Heat (SLH*)
74
Requirements for Steam Heat (SSH*)
74
Space Pressure Sensor and Tubing
74
Installation
74
Condensate Drain Connections
75
Supply and Return Duct Connections
75
Installation of New Units
75
Unit Start-Up
79
Sequence of Operation
79
Stop/Off/Auto
79
Power-Up Start Delay
79
Normal Unit Starting
79
Rapid Restart Operation
79
Occupancy
79
Timed Override
80
Sensors
80
Heat Cool Mode Status
80
Operating Modes
81
Unit Sub-Modes
82
Night Purge
82
Supply Fan Control
83
Supply Fan VFD Bypass Control
83
Minimum Ventilation Control
84
Relief Fan and Space Static Pressure
86
Control
86
Discharge Air Temperature
86
Multi Zone-VAV - Discharge Temperature Units
86
Space Temperature Control
87
Space Temperature Control Units
88
Compressor Staging and Timers
89
Compressor Protections
91
Head Pressure Control
93
Hot Gas Bypass
93
EXV Control
93
Valve)
93
Functional Description
94
Economizing
94
Outdoor Air Damper Fault Detection and Diagnostics (FDD)
95
Dehumidification Control
95
Occupied
95
Unoccupied
95
Heat Types
96
Unoccupied Cooling
97
Unoccupied Heating
98
External Control
98
Overrides
99
Local Stop
99
Emergency Stop
100
Manual Control
100
Ventilation Override
100
Emergency Override
102
Refrigerant (R-454B) Detection and Mitigation
103
Heat/Cool Capacity Lockouts and Limits
103
Condensate Overflow
103
Filter Status
103
Refrigerant Evacuation - Charge
105
Operation
105
Performance Data
106
Supply Fan Performance
106
Pressure Drop Tables
133
Component Static Pressure Drops
136
Fan Drive Selections
138
Return Fan Performance
141
Pressure Curves
143
Economizer and Relief Air Damper
154
Adjustment
154
Exhaust Air Dampers
154
Outside Air and Return Air Damper
154
Operation
154
To Adjust the Outside Air Damper Travel
154
Compressor Startup (All Systems)
157
Refrigerant Charging
158
Compressor Crankcase Heaters
158
Compressor Operational Sounds
158
Variable Speed Compressors
159
Electronic Compressor Protection
159
Module (CPM)
159
Electronic Expansion Valves
162
Measuring Superheat
162
Charging by Subcooling
163
Measuring Subcooling
163
Low Ambient Options
163
Operation
163
Standard Ambient Condenser Fans
163
Low Ambient Condenser Fans
164
Electric, Steam and Hot Water Start-Up
164
(Variable Air Volume Systems)
164
Electric, Steam and Hot Water Start
165
Gas Furnace Start-Up
165
Staged, Modulating, and Ultra
166
Modulating
166
Two Stage Gas Furnace
166
Modulating Gas Furnace
166
Ultra Modulating Gas Furnace
171
Unit Control
171
Ultra Modulating Burner Set-Up
171
Final Unit Checkout
175
Trane Start-Up Checklist
176
Critical Control Parameters and Dry Bulb Changeover Map
179
Service and Maintenance
181
Fan Belt Adjustment
183
Scroll Compressor Replacement
184
Refrigeration System
185
CSHE and CSHP Compressors
186
Electrical Phasing
187
Ton Eflex™ Variable Speed Tandem
188
Precision Suction Restrictor
188
VFD Programming Parameters
188
(Supply/Relief)
188
Eflex™ Compressor VFD Programming Parameters
196
Monthly Maintenance
197
Filters
197
Cooling Season
197
Heating Season
198
Coil Cleaning
198
Hazardous Chemicals
199
Refrigerant Coils
199
Steam or Hot Water Coils
199
Replacement
200
Fall Restraint
200
Final Process
200
Unit Wiring Diagram Numbers
202
Addresses
204
Modbus Device Addressing
204
Modbus Addresses
204
Warranty and Liability Clause
206
Commercial Equipment - 20 Tons and Larger and Related Accessories
206

Trane Categories

Air Conditioner Heat Pump Chiller Air Handlers Furnace

More Trane Manuals

Trane IntelliPak 1 Series Manuals

Trane IntelliPak 1 Series Installation, Operation And Maintenance Manual (208 pages)

Table of Contents

Related Products

Trane Categories