TrailMax TD-24-T(5+20) Manuals

TrailMax TD-24-T(5+20) Manuals

Manuals and User Guides for TrailMax TD-24-T(5+20). We have 1 TrailMax TD-24-T(5+20) manual available for free PDF download: Manual

TrailMax TD-24-T(5+20) Manual

TrailMax TD-24-T(5+20) Manual (78 pages)

Brand: TrailMax | Category: Utility Vehicle | Size: 2 MB

Table of Contents

Table of Contents
1
Operation
3
- Introduction
  3
- Purpose
  3
- Rating
  3
- Section 1. Operation
  3
- Design and Safety Factors
  4
- Vehicle Load and Handling Limits
  4
- Alert Symbols
  7
- Uncaging Air Brakes
  8
- Reporting Safety Defects
  10
- Pre-Trip Inspection
  11
- Hook-Up Procedures
  12
- 1.10 Loading and Unloading
  13
  - Trailers with Ramps
    14
  - Trailers with Tilt Decks
    14
Maintenance
15
- Periodic Maintenance
  15
- Section 2. Maintenance
  15
- Structural Components
  16
  - Sub-Frame
    16
  - Deck
    16
- Sub-Assembly Components
  16
  - Drawbar Eye
    16
  - Binkley Jack
    17
  - Cushion Cylinder
    17
  - Deck Latch
    17
  - Deck Hinge Assembly
    17
- Rear Impact Guard (RIG)
  18
- Running Gear
  19
  - Suspension
    19
  - Td-24-T (5
    20
  - Axle Alignment
    21
  - Hubs and Drums
    22
  - Hub Inspection
    22
  - Broken or Damaged Studs
    22
  - Brake Drum Inspection
    23
  - Brake Drum Troubleshooting Chart
    24
  - Brake Drum Troubleshooting Chart (Continued)
    25
  - Bearing Inspection
    26
  - Bearing Lubrication
    26
  - Seal Inspection and Replacement
    27
  - Hub Reinstallation and Bearing Adjustment
    27
- Wheels and Tires
  28
  - Wheels
    28
  - Wheel Torquing Procedures
    30
  - Tires
    31
  - Inflation Pressure
    31
  - Tire Wear Diagnostic Chart
    32
Electrical
33
- Harnesses and Lights
  33
- Junction Block
  33
- Seven-Way Plug
  33
Air Brake System
34
Electric Brake System
38
- Operation
  38
- Using Your Brakes Properly
  39
- Synchronization
  40
- Controllers
  41
- Magnets
  41
- Brake Cleaning and Inspection
  42
- Brake Lubrication
  42
- Shoes and Linings
  42
- Electric Brake System Troubleshooting
  43
- Measuring Voltage
  43
- Measuring Amperage
  45
- Manual Brake Adjustment
  46
- Electric Brake System Troubleshooting Chart
  47
Pre-Storage Maintenance
48
Pre-Season Maintenance
49
Parts
50
Structural Components
50
- Sub-Frame
  50
- Deck Assemblies
  51
Major Sub-Assemblies
52
- Drawbar Eye
  52
- Binkley Jack
  53
- Cushion Cylinder
  54
- Deck Latch Assembly
  55
- Deck Hinge Assembly
  56
Rear Impact Guard (RIG) Assembly
57
Running Gear, 12K
58
- Suspension
  58
- Axle End Components, 12K
  60
- Air Brake Components, 12K
  62
- Electric Brake Components, 12K
  64
Wheels and Tires
66
Electrical
68
- Harnesses and Lights
  68
- Electrical Plug
  70
- ABS Electrical
  70
- Electric Breakaway System
  73
Air Brake System
74
Warranty Claim Procedure
78

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