User Manuals: Toyota 4Y-E 2006 Forklift Engine

Manuals and User Guides for Toyota 4Y-E 2006 Forklift Engine. We have 1 Toyota 4Y-E 2006 Forklift Engine manual available for free PDF download: Manual

Toyota 4Y-E 2006 Manual

Toyota 4Y-E 2006 Manual (259 pages)

Brand: Toyota | Category: Engine | Size: 6 MB

Table of Contents

General

5
- Table of Contents
  5
- Specifications
  6
- Engine Exterior View
  7
- Engine Sectional View
  9
- How to Use this Manual
  11
- Explanation Method
  11
- Terminology
  12
- Abbreviations
  13
- Operating Tips
  14
- Must be Taken
  14
- General Instructions
  14
- Electrical Parts Inspection
  17
- Bolt & Nut Tightening Torques
  19
- Bolt Strength Class Identification
  19
- Method and Tightening Torque
  19
- Precoated Bolts
  22
- Si Units
  22
- HANDLING Flpg (LIQUID GASKETS)
  23
Troubleshooting

25
- Mechanical Trouble
  26
- Troubleshooting
  26
- Engine Does Not Crank Normally
  27
- Engine Does Not Start Easily
  28
- Or Does Not Start at All
  28
- During Idling
  29
- Cannot Accelerate Smoothly
  30
- Insufficient Power Output
  32
- Engine Overheats
  33
- Excessive Fuel Consumption
  34
- Abnormal Combustion
  35
- Or Noisy Engine
  37
- Excessive Engine Oil Consumption
  40
Engine Overhaul (4Y-M)

41
- Sst to be Used
  42
- Engine Attachments
  44
- Components
  47
- Cylinder Head
  47
- Disassembly=Inspection=Reassembly
  62
- Timing Gear
  63
- Components
  71
- Cylinder Block
  71
- Engine Adjustment
  82
- V-Belt 1Nspection.adjustment
  82
- Idle-Up Speed
  83
- Adjustment
  84
- Compression Inspection
  84
- Load Maximum Speed Inspection and
  84
Engine Overhaul (4Y-E)

87
- Sst to be Used
  88
- Engine Attachments
  90
- Removal-Inspection~Installation
  90
- Components
  94
- Cylinder Head
  94
- Components
  106
- Timing Gear
  106
- Components
  118
- Cylinder Block
  118
- V-Belt Inspection-Adjustment
  129
- Idle Speed Inspection
  130
- Compression Inspection
  131
- No-Load Maximum Speed Measurement
  131
Fuel System (4Y-M)

133
- Sst to be Used
  134
- Components
  135
- Fuel Pump
  135
- Airtightness Inspection
  136
- Removal
  136
- Installation
  137
- Carburetor
  138
- Schematic Diagram
  138
- Components
  139
- On-Vehicle Inspection
  140
- Disassembly
  141
- Inspection
  145
- Reassembly
  147
- Carburetor Adjustment
  149
- Fast Idle Cam Adjustment
  151
- Air Governor
  152
- Components
  152
- Disassembly
  153
- Removallinstallation
  153
- Inspection
  154
- Reassembly
  155
- Adjustment
  156
Fuel System (4Y-E)

159
- Sst to be Used
  160
- Components
  161
- Throttle Body
  161
- Components
  164
- Injector
  164
- Removal-Inspection-Installation
  165
- Fuel Pressure Regulator
  168
- Components
  169
- Fuel Pump
  169
- Inspection
  173
- Installation
  173
- Intake Temperature Sensor
  173
- Removal
  173
Pcv Device

175
- Components
  176
- Ventilation Valve
  176
- Inspection
  177
- Installation
  177
- Removal
  177
Lubrication System

185
- Sst to be Used
  186
- Oil Pressure Inspection
  187
- ENGINE Oilmoil FILTER REPLACEMENT
  188
- Components
  189
- OIL Pumpmstrainer
  189
- Disassemblyminspection.reassembly
  192
Ignition System (4Y-M)

195
- Circuit Diagram
  196
- Inspection
  197
- Spark Plugs
  197
- Components
  198
- Distributor
  198
- On-Vehicle Inspection
  199
Ignition System (4Y-E)

209
- Inspection
  210
- Spark Plugs
  210
- Components
  211
- Distributor
  211
- On-Vehicle Inspection
  212
- Removal
  212
- Installation
  213
- General
  214
- Igniter
  214
Starting System

217
- Sst to be Used
  218
- Components
  219
- Starter Motor
  219
- Disassembly-Inspection-Reassembly
  221
- Starter Motor Assy Unit Inspection
  226

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