Tormach 8L CNC Lathe Manuals

Tormach 8L CNC Lathe Manuals

Manuals and User Guides for Tormach 8L CNC Lathe. We have 1 Tormach 8L CNC Lathe manual available for free PDF download: Operator's Manual

Tormach 8L Operator's Manual

Tormach 8L Operator's Manual (118 pages)

Brand: Tormach | Category: Lathe | Size: 12 MB

Table of Contents

Table of Contents
5
Safety

11
- Intended Use
  12
- Machine Standards
  12
  - American National Safety Institute (ANSI)
    12
  - Occupational Safety and Health Administration (OSHA)
    12
- Safety Overview
  12
  - Safety Messages
    12
    
    Personal Injury
    12
    
    Property Damage
    13
  - Safety Decals
    13
    
    Next to the Main Disconnect
    13
    
    On the Electrical Cabinet Door
    13
    
    On the Rear of the Headstock
    14
  - Information Decals
    14
    
    Serial Number Plate
    14
- Machine Safety
  14
  - General Shop Safety
    14
  - Operational Safety
    15
    
    General
    15
    
    Tooling
    16
    
    Workholding
    16
  - Electrical Safety
    16
About Your Machine

17
- Specifications
  18
Site Requirements

19
- General Site and Space Requirements
  20
  - Site Requirements
    20
  - Space Requirements
    20
- Electrical and Power Requirements
  20
  - Electrical Requirements
    20
  - Power Requirements
    20
  - Options for Non-Conforming Sites
    21
Installation

23
- Before You Begin
  24
- Installation Tools and Items
  24
- Move the Pallet
  24
- Assemble the Machine Stand
  24
- Unpack the Machine Crate
  25
- Install Core Components
  26
  - Lift and Move the Machine
    26
    
    Secure the Machine to a Workbench
    27
    
    Secure the Machine to the Stand
    27
  - Install the Controller Arm
    28
    
    Install the Pathpilot Operator Console
    29
    
    Install the Monitor
    31
    
    Install the Pathpilot Controller
    32
  - Verify the Installation
    33
    
    Power on the Machine
    33
    
    Power off the Machine
    35
    
    Verify Axes Function
    35
    
    Verify Limit Switch Function
    35
    
    Verify Spindle Function
    36
- Install Accessory Components
  36
  - Install the Quick Change Tool Post Kit
    37
    
    Install the Quick Change Tool Holder
    37
    
    Install the Tool into the Quick Change Tool Holder
    37
    
    Required Tools
    37
    
    Align the Tool
    38
    
    To Use a Boring Bar
    38
  - Install the Machine Stand Coolant Kit (PN 50931)
    39
    
    Adjust the Coolant Pump Motor Strapping
    40
- Set up the Pathpilot Controller
  40
System Basics

41
- System Reference
  42
  - Spindle
    42
    
    About the Spindle
    42
  - Axes
    42
- Basic Controls Reference
  42
  - Machine Controls
    42
  - Pathpilot Interface
    42
Basic Operations

43
- Start the Machine
  44
- Bring the Machine out of Reset
  44
  - About Reset Mode
    44
- Reference the Machine
  44
  - About Referencing
    44
- Jog the Machine
  44
  - About Jogging
    45
    
    About Continuous Velocity Jogging
    45
    
    About Step Jogging
    45
  - Jog Controls Reference
    45
    
    Jogging in Pathpilot
    46
    
    Jogging with the (Optional) Jog Shuttle
    46
    
    Jogging with the Keyboard
    46
- Change the Spindle Speed Range
  46
- Load Material into the Spindle
  47
- Load G-Code
  48
  - Transfer Files to and from the Controller
    48
- Set Work Offsets
  49
  - About Work Offsets
    49
- Set Tool Geometry Offsets
  50
  - Touch off the Tool Geometry Offsets
    50
    
    Touch X
    50
    
    Touch Z
    51
  - About Tool Offsets
    51
  - Import and Export the Tool Table
    51
    
    Export the Tool Table as a .Csv File
    51
    
    Import a .Csv File
    51
- Operate the Coolant Pump
  52
  - About Coolant
    52
Machine Maintenance

53
- Maintenance Safety
  54
- Maintenance Schedules
  54
  - Daily
    54
  - Weekly
    54
  - Monthly
    54
  - Semi-Annually
    54
  - Annually
    54
  - About Cutting Fluid
    55
  - Cutting Fluid Reference
    55
- Examine the Enclosure Windows
  55
- Examine the Spindle Belt
  56
- Lubricate the Machine
  56
- Prevent Rust
  56
Troubleshooting

57
- Troubleshooting Safety
  58
- Getting Help
  58
- Required Tools
  59
- Frequently Found Problems
  59
- Power Distribution Subsystem
  60
  - The Controller Won't Power on
    60
  - The Coolant Pump Won't Run
    61
- Control Power Subsystem
  62
  - The Machine Won't Power on
    62
- Axes Drive Subsystem
  63
- Spindle Drive Subsystem
  72
  - Spindle Turns in Reverse
    72
  - The Spindle Won't Turn
    73
    
    Run and Direction Commands Reference
    76
    
    Spindle VFD Trip Reference
    76
Diagrams and Parts Lists

79
- Headstock Exploded View
  80
- Headstock Parts List
  81
- Stand Exploded View
  83
- Stand Parts List
  84
- Tailstock Exploded View
  85
- Tailstock Parts List
  86
- X-Axis Exploded View
  87
- X-Axis Parts List
  88
- Z-Axis Exploded View
  90
- Z-Axis Parts List
  91
Electrical Schematics

93
- Vac Power (Sheet 1)
  94
- VDC Controls (Sheet 2)
  95
- Axis Drive Bus (Sheet 3)
  96
- Spindle Drive (Sheet 4)
  97
- Machine Control Board (Sheet 5)
  98
- Limit/Door Switches (Sheet 6)
  99
- Accessory Power (Sheet 7)
  100
- Grounds (Sheet 8)
  101
- Wiring Table (Sheet 9)
  102
- Electrical Cabinet Layout (Sheet 10)
  103
- Operator Console Schematic
  104
- Wiring Layout Diagrams
  105
  - Power in
    106
  - EMI Filter and Circuit Breaker
    107
  - VDC Power Supply and Stepper Driver Power
    108
  - VDC Safety Circuit Contactor
    109
  - Vac Spindle Contactor
    110
  - VDC Power Supply
    111
  - ECM Board Power
    112
  - Coolant Pump and Accessory Power
    113
  - Noise Suppressor
    114
  - Spindle VFD
    115
  - Spindle Encoder
    116
  - Stepper Driver Signal and Stepper Motor
    117
  - Limit/Door Switches
    118

Advertisement

Advertisement

Related Products

Tormach Categories

Industrial Equipment Enclosure Power Tool Racks & Stands Lathe

More Tormach Manuals