Topcon mmGPS 3D Paver Manuals

Manuals and User Guides for Topcon mmGPS 3D Paver. We have 1 Topcon mmGPS 3D Paver manual available for free PDF download: Reference Manual

Topcon mmGPS 3D Paver Reference Manual

Topcon mmGPS 3D Paver Reference Manual (288 pages)

Brand: Topcon | Category: Control Systems | Size: 9 MB

Table of Contents

Table of Contents
5
Preface

11
- Terms and Conditions
  11
- Manual Conventions
  14
Chapter 1 Introduction

15
Chapter 2 Setting up the Jobsite and Pocket-3D

35
Chapter 3 Setting up the Machine and 3DMC

71
- 9168 Control Box Buttons and Features
  72
  - Front Panel
    72
  - Back and Side Panels
    76
  - Connectors
    78
- 3Dmc
  79
  - Using 3DMC
    80
  - Topcon Logo Key
    82
- File Menu
  84
- GPS Localization
  89
  - Principles of GPS Localization
    89
  - Entering Localized GPS Coordinates
    91
  - Surface Files
    93
  - Working Surface Display Options
    95
    
    Selecting Surface Files
    96
    
    Editing a Plane Surface File
    97
    
    Creating a Flat Plane Surface
    98
    
    Creating a Sloping Plane Surface
    100
    
    Raising or Lowering the Existing Surface
    105
    
    Creating a Subgrade of the Existing Road
    107
  - Alignment Display Options
    110
  - Linework Display Options
    111
  - Point Display Options
    112
  - Changing the Background Color
    113
  - Point Files
    114
  - Exit 3DMC
    115
- Control Menu
  115
  - Machine Setup
    115
    
    Selecting a Machine Configuration
    116
    
    Creating a Machine Configuration
    117
  - Steer Indication
    121
  - Steer to Polyline
    121
  - PZS-MC Receiver
    123
  - PZL-1 Transmitters
    124
    
    Copying PZL-1 Transmitter Information
    125
  - Calibrate Sensors (Averaging)
    126
    
    Averaging Value Range: 1-100
    126
  - Valve Offsets
    127
  - 2D Control
    129
- Tools Menu
  129
  - Topo Survey
    129
  - Position Check
    131
  - Configure Radios
    133
- View Menu
  134
  - Main Window
    135
  - Left Window
    137
  - Right Window
    138
  - Lower Window
    139
  - Display Options
    141
  - About 3DMC
    142
- Changing Cut/Fill Offsets
  143
  - Changing the Grade Indicator
    143
  - Changing the Light Bar Scale
    145
- Elevation Control Key
  146
  - Adjust Elevation in Mmgps Control
    148
  - Adjust Elevation in 2D Control
    149
  - Changing Offsets Using the Elevation Control Key
    149
  - Adjusting Valve Gain
    151
  - Viewing GPS Information
    152
    
    GPS Status and Quality
    153
    
    Screed Edge Position
    153
    
    Monitor Satellites and Enter Mask Angle
    154
    
    View Receiver Information or Reset Receiver
    154
    
    Satellite Planning Information
    155
- Viewing and Updating 3DMC Options
  156
  - Setting the Elevation Offset and Locking On-Grade
    157
- Slope Control Key
  158
- Pop-Up Menu
  162
  - Changing Control Methods
    162
Chapter 4 Paving Principles

163
- Paver Components
  163
  - How a Screed Works
    164
  - Tow Point Force ("P")
    167
    
    Truck Exchange, Another Tow Point Force
    168
    
    Head of Material ("M")
    169
    
    Reaction of Material under Screed ("R")
    170
    
    Gradation MIX Characteristics
    171
    
    MIX Temperature Characteristics
    173
    
    Weight of Screed ("W")
    174
  - Quality of Base Being Paved
    175
    
    Rolling Techniques
    176
    
    Controlling Mat Quality
    176
Chapter 5 Getting Started

177
- Equipment Setup and Initialization: Base Station
  178
- Equipment Setup and Calibration: PZL-1Transmitter
  179
- Equipment Setup: Machine Components
  182
  - PZS-MC Setup
    183
  - Screed and Antenna Measurements
    185
  - Radio Antenna Installation
    186
  - MC-2.5 Receiver Box Setup for Mmgps Applications
    187
  - Control Box Setup
    188
  - 3DMC Setup
    189
  - Setting up the PZL-1Transmitter in 3DMC
    190
- Machine Sensor Calibrations
  191
  - Calibrating the Sensors Using the Slope Control Key
    191
  - Setting the Valve Offsets
    192
- GPS Localization
  194
  - Principles of GPS Localization
    194
  - Entering Localized GPS Coordinates
    196
- Control Methods
  199
  - Mmgps Control
    199
    
    Placing Transmitters at the Jobsite
    200
    
    Using Multiple Transmitters
    202
  - Slope Control
    202
  - Sonic Control
    205
  - Laser Control
    206
Chapter 6 2D Paving Applications

209
Chapter 7 Troubleshooting

235
- Base Station
  236
- MC-2.5 Receiver Box
  238
- GPS Localization
  240
- 9168 Control Box
  243
Appendix A Safety Information

249
- General Precautions
  249
- Radio Usage Information
  251
Appendix B Specifications

253
- Control Box
  253
- Blade Slope Sensor
  255
- Simple Auto/Manual Knob
  256
- MC-2.5 Receiver Box
  257
- PZS-MC Sensor
  259
- GPS Vibration Pole
  260
- Trackerjack Vibration Pole
  261
- Laser Tracker
  262
- Trackerjack
  264
- Sonic Tracker II
  265
Appendix C Regulatory Information

267
- UHF Radio Usage
  267
- FCC Compliance
  268
- Community of Europe Compliance
  269
- Canadian Emission Labeling Requirements
  269
- WEEE Directive
  270
Appendix D Warranty Terms

271
Appendix E Glossary

273
Index

279

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