TOMCAR Utility Vehicle Manuals

Manuals and User Guides for TOMCAR Utility Vehicle. We have 1 TOMCAR Utility Vehicle manual available for free PDF download: Service Manual

TOMCAR Utility Vehicle Service Manual

TOMCAR Utility Vehicle Service Manual (151 pages)

Utility Vehicle TOMCAR

Brand: TOMCAR | Category: Utility Vehicle | Size: 9 MB

Table of Contents

Table of Contents
2
Pre Ride Inspection
4
- 1500 Miles Maintenance Chart
  5
- Lubrication and Fluid Recommendations
  7
Lubrication Specification
7
- Maintenance & Lubrication
  8
- A-Arm Bushing Inspection
  9
- Periodic Maintenance Procedures
  9
- Tires/Wheels
  9
- Wheel Bearing
  9
- Front Ball Joint Adjustment
  10
- Shock Mounts
  10
- Steering Tie Rods
  10
- Front Brake Pads
  11
- Rear Shock Mounts
  11
- Shock Air Chamber
  11
- Upper Final Drive Bearings
  11
- Engine Oil and Filter
  13
- Fuel Filters
  13
- Air Intake System
  14
- Cooling System
  14
- Transmission Oil
  14
- CVT Belt
  15
- Drive Axles
  15
- Final Drive
  15
- Transmission CVT
  15
- Electrical System
  16
- Install Wheels
  16
- Leak Check
  16
- Parking Brake
  16
- CVT Operation
  17
- Test Drive
  17
- Adjusting the Distance of the Brake Pedal to the Booster
  18
- Brake Fluid Level
  18
- Brake Pedal Adjustment
  18
- Brake Pad Replacement
  20
  - Front Pads
    20
  - Rear Brake Pads
    20
  - Rear Pads
    20
- Brake Caliper Removal
  21
- Brake Caliper Installation
  22
- Brake Rotor Replacement
  23
- Rotor Assembly Installation
  25
- Brake Booster Replacement
  27
- Master Cylinder Replacement
  29
- Booster to Cylinder Bolt Adjustment
  30
- Steering Alignment
  31
- A-Arm Removal and Installation
  41
  - Lower A-Arm Removal
    41
  - Upper A-Arm Removal
    41
  - A-Arm Installation
    42
- CVT Belt Removal and Installation
  43
  - Safety Measures
    43
  - Belt Inspection
    44
  - Belt Installation
    45
  - Belt Tension Adjustment
    47
- CVT Removal and Installation
  48
- Removal and Installation
  66
- Shock Disassembly and Assembly
  67
- Usual Parts that Need to be Changed at Renovation
  67
- Accumulator Disassembly and Assembly
  88
- Final Drive and Axle Removal
  94
  - Final Drive – Disassembly
    96
  - Lower Axle Shaft Disassembly
    96
  - Upper Axle Shaft Disassembly
    100
  - Final Drive – Assembly
    106
  - Install Lower Inner Axle Bearings
    107
  - Install Lower Outer Axle Bearings
    108
  - Install Outer Oil Seal
    108
  - Install Upper Outer Axle Bearing
    109
  - Upper Sprocket and Chain Installation
    111
  - Installing Final Drive Tension Block
    113
  - Install Lower Sprocket
    114
  - Sealing the Case
    117
  - Assemble Final Drive Upper Center Bearing Housing
    119
  - Assemble Outer Bearing Housing and Bracket
    120
  - Install Center Bearing Housing
    123
- Final Drive and Axle Installation
  126
- Transmission Removal
  128
- High/Low Transmission – Disassembly
  130
- Transmission Disassembly and Assembly
  130
- Transmission Installation
  138
- Engine Removal
  140
- Engine Installation
  144
- Water Pump Replacement (Diesel)
  148

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