TM Robot Regular Payload Series Manuals

Manuals and User Guides for TM Robot Regular Payload Series. We have 1 TM Robot Regular Payload Series manual available for free PDF download: Hardware Installation Manual

TM Robot Regular Payload Series Hardware Installation Manual (81 pages)

Brand: TM Robot | Category: Robotics | Size: 6 MB

Table of Contents
3
Revision History Table
9
Regular Payload Series-Hardware Installation Manual TM5 Series Hardware Version:3.1 Document Version:1.01
9
Product Dscription
10
Product Description
10
How Can I Get Help
10
Table 1: Manual Title & Description
10
Safety Information
11
Overview
11
Warning and Caution Symbols
11
Safety Precautions
11
Table 2: Warning and Caution Symbols
11
Validation and Liability
12
Limitations on Liability
12
General Safety Warning
12
Risk Assessment
13
Emergency Stop
13
Movement Without Drive Power
13
Figure 1: References of Joints by Models
14
Labels
15
Figure 2: Reference of Brake Solenoid by Joints
15
Table 3: Denotation of Labels
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Figure 3: Locations of Labels
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Transportation and Storage
17
System Hardware
18
Overview
18
System Overview
18
Figure 4: System Overview
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Robot Arm
19
Dimension Drawings of Robot
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Figure 5: Dimension of TM5-700 / TM5M-700
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Figure 6: Dimension of TM5-900 / TM5M-900
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Figure 7: Dimension of TM5X-700
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Robot Assembly Diagram
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Figure 8: Dimension of TM5X-900
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Figure 9: Assembly of TM5-700 / TM5M-700
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Figure 10: Assembly of TM5-900 / TM5M-900
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Figure 11: Assembly of TM5X-700
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Range of Motion
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Figure 12: Assembly of TM5X-900
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Figure 13: Side View of TM5-700 / TM5M-700 / TM5X-700 Movement Range Diagram
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Figure 14: Pictorial View of TM5-700 / TM5M-700 / TM5X-700 Movement Range Diagram
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Figure 15: Top View of TM5-700 / TM5M-700 / TM5X-700 Movement Range
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Figure 16: Side View of TM5-700 / TM5M-700 / TM5X-700 Movement Range Diagram
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Figure 17: Pictorial Views of TM5-900 / TM5M-900 / TM5X-900 Movement Range
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Robot Hazard Zone Diagram and Operator Position Diagram
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Figure 18: Top View of TM5-900 / TM5M-900 / TM5X-900 Movement Range
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Figure 19: Robot Hazard Zone Diagram and Operator Position Diagram of TM5-700 / TM5M-700 / TM5X-700
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Payload and Torque
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Figure 20: Robot Hazard Zone Diagram and Operator Position Diagram of TM5-900 / TM5M-900 / TM5X-900
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Figure 21: Relationship between Payload and the Center of Gravity Offset in TM5-700 / TM5M-700
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Figure 22: Relationship between Payload and the Center of Gravity Offset in TM5-900 / TM5M-900
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Robot Arm Installation
34
Table 4: Rated Torque and Limit for Repeated Peak Torque of Regular Payload Robot Series
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Robot End Module
35
End Module Components
35
Figure 23: Bottom View of Robot Base
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Figure 24: References of TM5-700/ TM5M-700/ TM5-900 / TM5M-900 End Module Components
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Tm5X-700
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Figure 25: References of TM5X-700 / TM5X-900 End Module Components
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End Flange Surface
38
Figure 26: References of End Flange Surface
38
End Mounting Caution
39
End Indication Light Ring Table
39
Control Box
39
Robot Stick
39
Figure 27: the Exterior and Diagram of the Control Box
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Table 5: Robot Stick Basic Functions
40
Figure 28: Robot Stick
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SEMI Emergency off Box
41
Table 6: Robot Stick Advanced Functions
41
Figure 29: the Exterior and Diagram of the SEMI Emergency off Box
41
Operating Position of TM Robot with AGV/AIV
42
Regular Payload Series-Hardware Installation Manual TM5 Series Hardware Version:3.1 Document Version:1.01
42
Working Distance and Field of View of TM Robot's EIH Camera
42
Figure 30: Top View of TM Robot Placed on the AGV/AIV
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Table 7: the Relation between the Working Distance and the Field of View
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Figure 31: Working Distance and Field of View of TM Robot's EIH Camera
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Electrical Interface
44
Overview
44
Electrical Warnings and Cautions
44
Control Box
44
Figure 32: Control Box I/O Configuration (1/2)
44
Safety Connector
45
Figure 33: Control Box I/O Configuration (2/2)
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Regular Payload Series-Hardware Installation Manual TM5 Series Hardware Version:3.1 Document Version:1.01
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Figure 34: Safety Connector
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Figure 35: the Wiring Diagram Example of Switch Type Safety Device
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Power Connector
47
Figure 36: the Wiring Diagram Example of PNP Output Type Safety Device
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Digital In/Out
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Digital Input
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Figure 37: Power Connector
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Figure 38: Digital Input
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Figure 39: Set to Sink Input Type
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Digital Output
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Figure 40: Set to Source Input Type
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Figure 41: Digital Output
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Figure 42: Set to Sink Output Type
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Analog in
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Figure 43: Set to Source Output Type
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Analog out
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System Remote Power ON/OFF
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Figure 44: Analog in
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Figure 45: Analog out
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Ethercat: for Ethercat Slave I/O Expansion
54
USB Port
54
Tool End I/O Interface
54
I/O Terminals
54
Figure 46: System Remote Power ON/OFF
54
Table 8: 8-Pin Digital I/O Connectors of Cable
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Table 9: 8-Pin Digital I/O Connector of Robot
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Connecting Tool End Digital Output
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Table 10: 5-Pin Analog I/O Connector of Cable
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Table 11: 5-Pin Analog I/O Connector of Robot
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Figure 47: Connecting Tool End Digital Output
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Connecting Tool End Digital Input
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Connecting Tool End Analog Input
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Figure 48: Connecting Tool End Digital Input
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Figure 49: Connecting Tool End Analog Input
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Control Box Interfaces
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Figure 50: Front View of the Control Box
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Figure 51: Interfaces of the TM5-700 / TM5X-700 / TM5-900 / TM5X-900 Series
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Figure 52: Interfaces of the TM5M-700 / TM5MX-700 / TM5M-900 / TM5MX-900 Series
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Figure 53: Interfaces of the TM5M-700 SEMI / TM5MX-700 SEMI / TM5M-900 SEMI / TM5MX-900 SEMI
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SEMI Emergency off Box Interfaces (TM5-700 SEMI and TM5-900 SEMI Exclusive)
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Control Box Power Interface and Robot Interface
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Control Box Power Interface
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Figure 54: Interfaces of the SEMI Emergency off Box
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Figure 55: Control Box Power Interfaces
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Robot Interface
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Table 12: TM5-700 / TM5-900 / TM5X-700 / TM5X-900 Electrical Specifications
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Table 13: TM5M-700/ TM5M-900 Series Electrical Specifications
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Figure 56: Robot Interface
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SEMI Emergency off Interfaces (SEMI Series Exclusive)
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TM5M-700 SEMI / TM5MX-700 SEMI / TM5M-900 SEMI / TM5MX-900 SEMI Series
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The SEMI Emergency off Box
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Figure 58: the SEMI Emergency off Box SEMI Emergency off Interface
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Unboxing & Installation
64
Overview
64
Inspecting the Equipment
64
Before Unpacking
64
Upon Unpacking
64
Unboxing
65
Carton Types
65
Contents of each Carton
65
Figure 59: Robot Arm Carton
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Figure 60: SEMI Emergency off Switch Carton
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Figure 61: Control Box Carton
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Figure 62: SEMI Emergency off Box Carton
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Table 14: the Robot Arm Carton Contents
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Table 15: the Control Box Carton Contents
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Installing Your Robot
68
Table 16: the SEMI Emergency off Switch Carton Contents
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Table 17: the SEMI Emergency off Box Carton Contents
68
Remove the Control Box
69
Figure 63: Moving the Control Box (1/2)
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Verification before Removal of the Robot Arm
70
Removal of the Robot Arm and Tightening
70
Figure 64: Moving the Control Box (2/2)
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Figure 65: Moving the Robot Arm (1/2)
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Figure 66: Moving the Robot Arm (2/2)
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Connect the Robot and the Control Box
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Connect the Robot, the Control Box, and the SEMI Emergency off Box
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Figure 67: Connecting the Robot and the Control Box
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Maintenance and Repair
74
Table 18: Summary of the Preventive Maintenance Procedures and Guidelines
74
Warranty Statement
75
Product Warranty
75
Disclaimer
75
Certificates
76
Appendix A. Technical Specifications
80
Table 19: Technical Specifications
80
Tm5X-900
80
Regular Payload Series-Hardware Installation Manual TM5 Series Hardware Version:3.1 Document Version:1.01
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TM Robot Regular Payload Series Hardware Installation Manual (81 pages)

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