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Manuals and User Guides for Tico Pro-Spotter. We have
1
Tico Pro-Spotter manual available for free PDF download: Service Manual
Tico Pro-Spotter Service Manual (211 pages)
Brand:
Tico
| Category:
Trucks
| Size: 9 MB
Table of Contents
Table of Contents
3
TICO Manufacturing Service Manual
13
Tico Pro-Spotter Service Information
14
Introduction
14
Warranty
14
Introduction
15
Determination of Warranty
15
Standard Warranty Policy
15
Major Components Warranty
16
2018 Flat Rate Guideline
17
3-Electrical System
17
4-Engine
17
5-Transmission
19
6-Front Axle and Steering
19
7-Rear Axle
20
8-Air System
21
9-ABS/ATC System
21
11-Hydraulic System
22
12-Boom and Fifth Wheel
22
13-Cab
23
14-Covers and Guards
24
15-Heating and Air Conditioning
25
Contact Tico Support
27
General Information
29
Safety
30
Introduction
30
Prepare for the Job
30
Safety Notices
30
Safety Labels
30
Keep Work Area Clean
31
Keep Work Area Well Ventilated
31
Use Proper Eye and Face Protection
31
Park Tractor Safely
31
Support Tractor Securely
31
Use Lifting Equipment Safely
32
Use Compressed Air and Air Tools Safely
32
Service Tires Safely
32
Service Electrical Components Safely
32
Service Hydraulic System Safely
33
Service Cooling System Safely
33
Handle Fuel Safely
33
Handle Chemical Products Safely
33
Dispose of Waste Materials Safely
34
Store Volatile and Hazardous Materials Safely
34
Nomenclature
35
Specifications
36
Fasteners
38
Fastener Sizes
38
Tightening Sequences and Procedures
40
Torque Chart
40
Vehicle Identification
42
Certification Label
42
Transmission Nameplate
42
Engine Dataplate
43
Fifth Wheel Serial Tag
43
Preventative Maintenance
45
Introduction
46
Daily Pre-Operation Checklist
46
Every 500 Hours of Operation
47
Every 1000 Hours of Operation
49
Every 2000 Hours of Operation
49
Recommended Lubricants and Capacities
50
Cooling System
50
Diesel Exhaust Fluid (Def)
51
Diesel Fuel
52
Lubrication Chart
53
Tire Pressure
55
Electrical System
57
Introduction
58
Alternator
58
Removal
58
Inspection
58
Installation
58
Battery
59
Cable Specifications
59
Removal
60
Inspection
60
Installation
60
Electrical Component Checks
61
Alternator and Battery Fuse Check
61
Backup Alarm Check
61
Battery Voltage Check
61
Diode Check
62
K3 Solenoid Function Test
62
Relay Check
63
Fuse Specifications
64
Power Distribution Center
65
Vehicle Electrical Center
65
Wiring Diagrams and Schematics
67
Engine
69
Introduction
71
Check Fluid Level
71
Engine Oil Level
71
Coolant Level
71
Air Intake System
72
Removal
72
Inspection
72
Installation
72
Air Filter
73
Removal
73
Inspection
73
Installation
73
Charge Air Cooler
74
Removal
74
Inspection
75
Installation
75
Cooling Fan
75
Removal
75
Inspection
76
Installation
76
Diesel Exhaust Fluid (Def) Tank
77
Removal
77
Inspection
77
Installation
77
Fuel Filter
78
Removal
78
Inspection
78
Installation
78
Fuel Tank
79
Removal
79
Inspection
79
Installation
79
Draining Fuel/Water Separator
80
Radiator
80
Removal
80
Inspection
81
Installation
81
Cooling System Maintenance
82
Cooling System Draining
82
Cooling System Flushing
82
Cooling System Filling
83
Surge Tank
84
Removal
84
Inspection
84
Installation
84
Transmission
85
Introduction
86
Check Fluid Level
86
Transmission Fluid
86
Transmission Cooler
88
Removal
88
Inspection
88
Installation
88
Transmission Filter
89
Removal
89
Inspection
89
Installation
90
Transmission Fluid Maintenance
90
Transmission Fluid Draining
90
Transmission Fluid Filling
91
Front Axle & Steering
93
Introduction
94
Check Fluid Level
94
Front Axle Fluid
94
Drag Link
95
Removal
95
Inspection
95
Installation
95
Front Axle
96
Removal
96
Inspection
97
Installation
97
Front End Alignment
97
Preparation
97
Checking and Correcting Toe
97
Checking and Correcting Camber
98
Checking Wheels and Tires
99
Front Wheel Bearings
100
Adjustment
100
Removal
102
Inspection
103
Installation
103
Leaf Spring
103
Removal
103
Inspection
104
Installation
104
Steering Gear Box
105
Removal
105
Steering Knuckle
106
Removal
106
Inspection
106
Installation
106
Inspection
107
Installation
107
Tie Rod Bar
108
Removal
108
Inspection
108
Installation
108
Rear Axle
109
Introduction
110
Check Fluid Level
110
Rear Drive Axle Fluid
110
Rear Drive Axle
110
Removal
110
Inspection
112
Installation
112
Rear Drive Axle Fluid Maintenance
113
Rear Drive Axle Fluid Draining
113
Rear Drive Axle Fluid Filling
113
Air System
115
Introduction
116
Air Brake System Tests
116
Low Air Buzzer and Light Test
116
Air System Maximum Pressure Test
116
Air System Leak down Test
116
Pressure Buildup, Low-Pressure Warning Cutoff, and Governor Cutout Test
117
Air Dryer
117
Removal
117
Inspection
118
Installation
118
Air System Schematic
118
Air Tank
118
Removal
118
Inspection
119
Installation
119
Brake Maintenance
119
Relieving Air System Pressure
120
Wet Air Tank
120
Removal
120
Inspection
121
Installation
121
Abs/Atc System
123
Antilock Brake System (Abs) Controller
124
Removal
124
Inspection
124
Installation
124
Introduction
124
Bobtail Proportioning Valve
125
Inspection
125
Installation
125
Front Modulator Valve (if Equipped)
126
Inspection
126
Installation
126
Front Quick Release Brake Valve
127
Removal
127
Inspection
127
Installation
127
Rear Modulator Valve (if Equipped)
128
Removal
128
Inspection
128
Installation
128
Rear Quick Release Brake Valve
129
Removal
129
Inspection
129
Installation
129
Automatic Lubrication System
131
Chassis Lubrication System
131
Introduction
132
Automatic Lubrication System
132
Filling the Reservoir
132
Removal
132
Inspection
133
Installation
133
Hydraulic System
135
Introduction
136
Check Fluid Level
136
Hydraulic Fluid
136
Directional Control Valve
137
Removal
137
Inspection
137
Installation
137
Hydraulic Filter Assembly
138
Removal
138
Inspection
138
Installation
138
Hydraulic Fluid Maintenance
139
Hydraulic Fluid Draining
139
Hydraulic Fluid Filling
139
Hydraulic Pump
140
Removal
140
Inspection
140
Installation
140
Hydraulic System Shut off Valves
140
Hydraulic System Troubleshooting
141
Hydraulic Tank
142
Removal
142
Inspection
143
Installation
143
Boom and Fifth Wheel
145
Introduction
146
Boom
146
Removal
146
Inspection
147
Installation
147
Boom Cylinders
148
Removal
148
Inspection
148
Installation
148
Fifth Wheel Maintenance
149
Adjustment
149
Lubrication
150
Fifth Wheel Top Plate
151
Fifth Wheel Top Plate
152
Removal
152
Inspection
152
Installation
153
Cab
155
Introduction
157
Cab Air Bag
157
Removal
158
Inspection
159
Installation
159
Cab Door Air Pressure Adjustment
160
Cab Latch
161
Adjustment
161
Removal
162
Inspection
162
Installation
162
Cab Leveling Valve
163
Adjustment
163
Removal
164
Inspection
164
Installation
164
Cab Tilt Cylinder
165
Removal
165
Inspection
166
Installation
166
Cab Tilt Hydraulic Fluid Maintenance
166
Cab Tilt Hydraulic Fluid Draining
166
Cab Tilt Hydraulic Fluid Filling
166
Cab Tilt Pump
167
Removal
167
Inspection
167
Installation
167
Check Fluid Level
167
Cab Tilt Hydraulic Fluid
167
Trainer Seat
168
Removal
168
Inspection
168
Installation
168
Kit Installation
169
Wiper Motor
170
Removal
170
Inspection
170
Installation
170
Covers and Guards
171
Introduction
172
Front Covers and Guards
173
Removal
173
Inspection
174
Installation
174
Grates and Covers
175
Removal
175
Inspection
177
Installation
177
Left Covers and Guards
178
Removal
178
Inspection
180
Installation
180
Removal
181
Right Covers and Guards
181
Inspection
183
Installation
183
Heating and Air Conditioning
185
Introduction
187
CAUTIONS and PROPER HANDLING of R134A REFRIGERANT
187
R134A REFRIGERANT OIL INFORMATION
188
Removal
188
Inspection
189
Installation
189
R134A REFRIGERANT HOSES and TUBING
188
Inspection
188
R134A REFRIGERANT LEAK TEST
189
R134A REFRIGERANT RECOVERY, RECYCLING, and RECHARGING STATION
190
Installation
190
Recover R134A Refrigerant
191
Evacuate R134A System
191
Recharge R134A System
192
Flush and Purge Air Conditioning System
193
Procedure Set-Up
193
Air Conditioner Compressor Cleaning
193
Condenser Flush and Purge
193
Evaporator Flush and Purge
194
Procedure Wrap-Up
194
Air Conditioner Compressor
194
Removal
194
Inspection
195
Installation
195
Blower Motor
196
Removal
196
Inspection
197
Installation
197
Blower Motor
197
Condenser
198
Removal
198
Inspection
198
Installation
198
Evaporator
199
Removal
199
Inspection
200
Installation
200
Evaporator
200
Heater Core
201
Removal
201
Inspection
202
Installation
202
Receiver/Dryer
203
Removal
203
Inspection
203
Installation
203
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