Thermo King Rail Edition SLXi-DRC Manuals

Manuals and User Guides for Thermo King Rail Edition SLXi-DRC. We have 1 Thermo King Rail Edition SLXi-DRC manual available for free PDF download: Maintenance Manual

Thermo King Rail Edition SLXi-DRC Maintenance Manual (104 pages)

Single Temperature Units

Brand: Thermo King | Category: Refrigerator | Size: 5 MB

Table of Contents
4
Danger, Warning, Caution, and Notice
8
General Practices
8
Battery Installation and Cable
9
Routing
9
Battery Removal
9
Refrigerant Hazards
10
Refrigerant Oil Hazards
10
Electrical Hazards
10
Low Voltage
10
Microprocessor Service Precautions
11
Welding Precautions
11
First Aid
12
Engine
13
Belt Tension
14
Refrigeration System
14
Electrical Control System
14
Electrical Components
15
Unit Overview
18
Design Features
18
Diesel Engine
18
Thermo King X430 Series Reciprocating Compressor
18
Electronic Throttling Valve
18
System
19
CYCLE-SENTRY™ Start-Stop
19
Controls
19
Data Logging
19
TK Bluebox
20
Cargolink
20
Optiset Plus
21
Freshset
21
Sequence of Operation
21
Operating Modes
21
Defrost
21
Engine Compartment Components
22
Unit Protection Devices
22
Serial Number Locations
22
Alternator Diagnostic Procedures
25
General Information
25
Alternator Identification
25
Base Controller Fuse F4
25
Test Equipment for Checking Voltage
25
And Current
25
Alternator Load Test
26
General Diagnostic and Warranty
26
Evaluation Procedure
26
Field Current Test
27
Battery
27
Filler Cap Batteries
27
Maintenance Free Batteries
27
Battery Load Test
28
Battery Cables
28
Base Controller
28
Base Controller Fuse Size
28
Function
28
Fuse F10
28
Fuse F15
29
LED Functions
29
Smart FET Outputs
29
SMART REEFER 3 (SR-3) Microprocessor
29
Controller
29
Fuse Link
29
Air Heater
30
Unit Wiring
30
Wire Harness Routing
30
Emi 3000
31
Engine Lubrication System
31
Engine Oil Change
31
Oil Filter Change
31
Low Oil Pressure
31
Engine Cooling System
32
Extended Life Coolant (ELC)
33
Procedure
33
Checking the Antifreeze
33
Changing the Antifreeze
33
Bleeding Air from the Cooling
33
System
33
Engine Thermostat
34
Coolant Level Switch
34
Testing the Coolant Level Switch
34
Checking the Float
35
Replacing the Coolant Level
35
Switch
35
Engine Fuel System
35
Operation
35
Fuel Line Routing
35
Maintenance
35
Fuel Return Line Replacement
37
Bleeding the Fuel System
37
Draining Water from Fuel Tank
38
Fuel Pre-Strainer
38
Fuel Filter/Water Separator
39
Replacement
39
Engine Speed Adjustments
39
High Speed
39
Low Speed
39
Injection Pump Timing
40
Injection Pump Removal
43
Injection Pump Reinstallation
44
Fuel Solenoid
44
Testing the Fuel Solenoid
45
Fuel Solenoid Replacement
46
Trochoid Feed Pump
46
Trochoid Feed Pump Leaks
47
Trochoid Feed Pump
47
Replacement
47
Cold Start Device
48
Checking Cold Start Device
48
Operation
48
Cold Start Device Replacement
48
Engine Valve Clearance Adjustment
49
Crankcase Breather
50
EMI 3000 Air Cleaner
51
Belts
51
Fan Drive Belt
52
Fan Drive Belt Replacement
52
Fan Drive Belt Adjustment
54
Engine/Cross Shaft Belt
55
Assembly of Tensioner Clutch
56
Replacement
56
Water Pump Belt
58
Refrigerant Charge
59
An Empty Trailer
59
Loaded Trailer
59
Testing for an Overcharge
59
Moisture Indicating Sight Glass
60
Refrigerant Leaks
60
Checking Compressor Oil
60
High Pressure Cutout Switch
61
(Hpco)
61
Three-Way Valve Condenser Pressure
61
Bypass Check Valve
61
Electronic Throttling Valve (ETV)
62
Pressure Transducers
63
Hot Gas Bypass Valve
63
Refrigeration System Components
64
Compressor
65
Removal
65
Installation
65
Compressor Coupling Removal
65
(Standard Units)
65
Compressor Coupling Installation
66
(Standard Units)
66
Compressors with Pressurized Seal
67
Cavity
67
Hex Drive Compressor Seal
68
Replacement
68
Condenser Coil
70
Removal
70
Installation
70
Discharge Vibrasorber
70
In-Line Condenser Check Valve
71
Condenser Check Valve
71
Replacement
71
Removal
71
Installation
71
Bypass Check Valve
71
Receiver Tank
71
Filter-Drier
72
Removal
72
Installation
72
Expansion Valve Assembly
72
Heat Exchanger
72
Installation
73
Evaporator Coil Assembly
73
Removal
73
Accumulator
73
Three-Way Valve Repair
74
Removal/Disassembly
74
End Cap Checks
75
Check Valve Bleed Hole Diameter
75
Assembly/Installation
76
Three-Way Valve Condenser Pressure Bypass Check Valve Repair
77
Removal
77
Installation
77
Pilot Solenoid
77
Suction Vibrasorber
77
Installation
78
High Pressure Cutout Switch
78
Removal
78
High Pressure Relief Valve
78
Discharge Pressure Transducer
78
Suction Pressure Transducer
78
Electronic Throttling Valve (ETV)
79
Removal
79
Installation of Service Kit
80
Assembly
81
Hot Gas Bypass Valve
81
Removal
81
Installation
81
Compressors with Internal Oil Filter
81
Internal Oil Filter Replacement
81
Checking Compressor Oil Pressure
82
Unit and Engine Mounting Bolts
84
Unit Inspection
84
Condenser, Evaporator, and Radiator
84
Coils
84
Micro-Channel Coil Cleaning
84
Recommendations
84
Cleaning Intervals
84
Cleaning Methods
84
Defrost Drains
85
Unit Installation
85
Defrost Damper
85
Testing Defrost Damper
86
Damper
86
Replacing Damper Gear Motor
87
Condenser and Evaporator Fan
87
Location
87
Alignment
87
Evaporator Fan Blower
88
Fan Shaft Assembly
88
Removal
88
Disassembly
88
Reassembly
88
Installation
90
Lower Condenser Blower Assembly
90
Removal
90
Disassembly
90
Reassembly
91
Installation
91
Cross Shaft Assembly
91
Removal
91
Disassembly
91
Reassembly
92
Installation
92
Idler Assemblies
92
Disassembly
92
Reassembly
93
M M E E C C H H a a N N I I C C a a L L D D I I a a G G N N O O S S I I S
95
R R E E F F R R I I G G E E R R a a T T I I O O N N D D I I a a G G N N O O S S I I S
98
Cool Cycle
99
Heat/Defrost Cycle
101

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