Thermo King KD-II SR Manuals

Manuals and User Guides for Thermo King KD-II SR. We have 1 Thermo King KD-II SR manual available for free PDF download: Manual

Thermo King KD-II SR Manual

Thermo King KD-II SR Manual (182 pages)

Brand: Thermo King | Category: Refrigerator | Size: 23 MB

Table of Contents

Table of Contents
5
Safety Precautions

9
Specifications

15
Maintenance Inspection Schedule

19
Unit Description

21
Μp-T System Description

39
Remote Control Panel Features

45
- Μp-T Alarms
  54
- Alarm Code Definitions
  55
- Μp-T Unit Self Check Test
  56
Electrical Maintenance

59
Electrical Maintenance (Continued)

65
- Conversion System
  65
- Start System
  65
- Run System
  68
- Troubleshooting the Phase Conversion System
  70
- Electric Motor Tests
  70
- Troubleshooting Chart
  72
- High Capacity Thermax Heating System
  78
Engine Maintenance

79
- Engine Lubrication System
  79
- Crankcase Breather
  79
- Engine Air Cleaner
  80
- Engine Cooling System
  81
- Antifreeze Maintenance Procedure
  82
- Engine Fuel System
  83
- Bleeding the Fuel System
  85
- Fuel Filter Replacement
  86
- Electric Fuel Pump
  86
- Injection Pump Adjustments
  87
- Timing the Injection Pump to the Engine
  87
- Adjust Engine Valve Clearance
  90
- Fuel Limit Screw
  90
- Engine Mounts for KD-II SR Unit
  91
- Belt Tensions (Units Manufactured Prior to 1-97)
  92
- Auto Start/Stop
  93
- Idler Assembly
  95
- KD-II SR Idler Pulley Seal Installation
  99
- KD-II SR Idler Pulley Seal Installation
  101
- Integral Fuel Solenoid
  102
- TK 3.74 Engine
  103
- Fuel Solenoid Diagnostic and Replacement
  104
- Engine Speed Adjustments
  104
Refrigeration Maintenance

105
- System Evacuation
  105
- Evacuation Is Important and Is Critical to System Performance
  106
- Set up and Test of Evacuation Equipment
  109
- Unit Evacuation
  110
- Unit Charging
  111
- Remove Evacuation Hoses
  114
- Refrigerant Leaks
  114
- Refrigerant Charge
  114
- Checking Compressor Oil
  115
- Compound Pressure Gauge (Optional Equipment)
  116
- High Pressure Cutout
  116
- Compressor Pump down and Checkout
  116
- Low Side Pump down
  117
- Three-Way Valve Condenser Pressure Bypass Check Valve
  118
Refrigeration Service Operations

121
- Accumulator
  121
- Compressor
  121
- Condenser/Radiator Coil
  122
- Liquid Line Check Valve Replacement
  122
- Dehydrator (Filter-Drier)
  122
- Evaporator Coil
  123
- Expansion Valve Assembly
  123
- Heat Exchanger
  124
- High Pressure Cutout Switch
  125
- High Pressure Relief Valve
  126
- Pilot Solenoid
  126
- Pressure Regulator Valve
  126
- Receiver Tank
  127
- Three-Way Valve Condenser Pressure Bypass Check Valve Repair
  127
- Three-Way Valve Repair
  128
- KD-II SR Compressor Pulley Removal and Installation
  130
- R-134A and R-404A
  131
- Equipment Recommendations for Use with R-134A and R-404A
  134
- Refrigerant Recovery System-THE COLLECTOR
  135
Hilliard Clutch Maintenance (Prior 4-97)

137
Hilliard Clutch Maintenance (Starting 4-97)

141
Structural Maintenance

147
- Unit and Engine Mounting Bolts
  147
- KD-II SR Lift Points
  147
- Unit Inspection
  147
- Evaporator Coil
  147
- Condenser Coil
  147
- Defrost Damper
  148
- Jackshaft Assembly
  149
- Fan Location
  151
- Fan Shaft Assembly
  151
- Fan Shaft Assembly Overhaul
  152
Mechanical Diagnosis

157
Electric Standby (Optional) Diagnosis

163
Refrigeration Diagnosis

165
Wiring Diagrams and Schematics Index

171

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