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XST-2-0-12-1V1-E28
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Thermcraft XST-2-0-12-1V1-E28 manual available for free PDF download: Instruction Manual
Thermcraft XST-2-0-12-1V1-E28 Instruction Manual (260 pages)
Brand:
Thermcraft
| Category:
Furnace
| Size: 5 MB
Table of Contents
Thermcraft, Inc. Instruction Manual
2
Table of Contents
2
Furnace Specifications
3
Inspection and Damaged Instructions
4
Assembly
5
Installation and Power Connection
7
Operational Safety
8
Preventive Maintenance
11
Thermocouple
12
Ceramic Fiber Insulation Safety
13
Replacement Parts List
15
Control System Operation
26
3200 Series Pid Temperature Controllers User Manual Part Number Ha028651 Issue 11.0 July-12
33
Installation and Basic Operation
38
Step 1: Installation
39
Order Code
40
Step 2: Wiring
41
Terminal Layout 32H8 Controllers
42
Terminal Layout 3208 and 3204 Controllers
43
Wire Sizes
44
Input/Output 1 & Output 2
45
Output 4 (AA Relay)
46
Digital Communications
47
Controller Power Supply
48
Safety and EMC Information
49
Switch on
51
To Re-Enter Quick Code Mode
52
Front Panel Layout
53
Auto, Manual and off Mode
54
Level 1 Operator Parameters
55
Timer Operation
59
Dwell Timer
60
Soft Start Timer
61
Programmer Servo Mode and Power Cycling
62
To Configure the Programmer
63
Access to Further Parameters
64
To Select Access Level 3 or Configuration Level
65
Parameter Lists
66
Navigation Diagram
67
Access Parameters
68
Controller Block Diagram
70
Temperature (or Process) Input
71
Input Types and Ranges
72
Operation of Sensor Break
73
PV Offset
74
Input/Output
75
Input/Output Parameters
76
Remote Digital Setpoint Select and Remote Fail
78
Output List 2 (OP-2)
79
Output List 3 (OP-3)
80
AA Relay (AA) (Output 4)
81
Digital Input Parameters
82
Current Transformer Input Parameters
83
Setpoint Generator
84
Example: to Set Ramp Rate
85
Control
86
Motorised Valve Control
87
Control Parameters
88
Proportional Band 'PB
90
Derivative Term 'TD
91
High and Low Cutback
92
Tuning
93
Automatic Tuning
95
Autotune from below SP – Heat/Cool
96
Autotune from below SP – Heat Only
97
Autotune at Setpoint – Heat/Cool
98
Manual Tuning
99
Manually Setting the Cutback Values
100
Auto-Tune Configures R2G
101
Example: to Configure Heating and Cooling
102
Effect of Control Action, Hysteresis and Deadband
103
Alarms
104
Alarm Relay Output
106
Behaviour of Alarms after a Power Cycle
107
Alarm Parameters
108
Example: to Configure Alarm 1
109
Diagnostic Alarms
110
Timer/Programmer
111
Programmer
113
Run/End Digital Outputs
114
To Configure the Programmer
115
Example: to Configure a Dwell Timer as a Simple Two Step Programmer
116
Recipe
119
To Select a Recipe to Run
120
Digital Communications
121
Digital Communications Parameters
122
Broadcast Communications
123
EEPROM Write Cycles
124
Example: to Set up Instrument Address
125
Parameter Modbus Addresses
126
Calibration
136
To Check RTD Input Calibration
137
To Apply a Two Point Offset
138
Input Calibration
139
To Calibrate Thermocouple Input
140
To Calibrate RTD Input
141
To Calibrate Ma Outputs
142
To Calibrate Remote Setpoint Input
143
CT Calibration
144
Calibration Parameters
145
Configuration Using Itools
146
Starting Itools
147
Starting the Wizard
148
To Configure the Input
149
To Configure Alarms
150
To Customise Messages
151
Example 2: Using the Browser View
152
Example 3: Inverted Status Word
153
Example 4: Display the Message 'OUT of CONTROL' if both Alarm 1 and Alarm 2 Are Active
154
To Promote Parameters
155
Example 2: Using the Browser View
156
To Load a Special Linearisation Table
157
To Set up Recipes
158
Example 2: Using the Wizard
159
Editing Recipe Values
160
Summary
161
Cloning
162
Appendix A TECHNICAL SPECIFICATION
163
Parameter Index
165
Index
167
Certificate of Conformity
170
Table of Contents
176
Holdback
213
Power Failure
214
Configuring the Programmer
215
Creating a New Program or Modifying an Existing One
217
Chapter 6 CONFIGURATION
221
Selecting Configuration Level
222
Selecting a Configuration Parameter
223
Parameter Names
223
Changing the Passwords
223
Leaving Configuration Level
223
Navigation Diagram (PART A)
224
Configuration Parameter Tables
226
Chapter 7 User Calibration
237
What Is the Purpose of User Calibration
237
User Calibration Enable
237
Offset Calibration
238
Two-Point Calibration
239
Calibration Points and Calibration Offsets
242
Chapter 8 LOAD CURRENT MONITORING and DIAGNOSTICS
243
Example Wiring Diagram (for Mode 1 & 2 Operation)
244
Operation
245
To Read Load Current (Modes 2 and 5 Only)
245
To Display Load Current Continuously in the Lower Readout (Modes 2 and 5 Only)
245
Display Modes
245
How Heater Alarms Are Displayed
246
To Set the Alarm Trip Levels
247
Short Circuit SSR Alarm and Heater Fail Alarm
247
Relay Outputs
247
To Configure PDS Load Current Diagnostics
248
To Configure the Logic Module for PDS Modes 1 or 2
248
To Configure Low and High Current Trip Alarms
249
To Attach Soft Alarms to a Relay Output
249
The Scaling Factor
250
To Adjust the Scaling Factor
250
Appendix Aunderstanding the ORDERING CODE
251
Appendix Bsafety and EMC INFORMATION
254
Appendix Ctechnical SPECIFICATION
257
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