THERMACUT EX-TRAFIRE 45HD Manuals

Manuals and User Guides for THERMACUT EX-TRAFIRE 45HD. We have 3 THERMACUT EX-TRAFIRE 45HD manuals available for free PDF download: Operator's Manual, Operating Instructions Manual

THERMACUT EX-TRAFIRE 45HD Operator's Manual (80 pages)

PLASMA ARC CUTTING SYSTEM

Brand: THERMACUT | Category: Welding System | Size: 11 MB

Table of Contents
2
Section 1: Safety ��5

6
Section 2: Specifications

11
Section 3: Installation

19
Section 4: Operation

36
- Front View
  36
- LCD Display Details
  36
- Setting of Power Supply
  37
- 1� Mode Selection
  37
- 2� Cutting Parameters
  38
- 3� Two Variants of Cutting Torch
  38
- Rear View, Turn on
  39
- Rear Panel Detail
  39
- Cutting Preparation
  40
- Manual Cutting Operation
  40
- Hand Torch Consumables Installation
  41
- Operating the Hand Torch
  42
- Operating the Torch Safety Trigger
  42
- Fit the Work Clamp
  43
- Edge Start Cutting
  43
- Hand Torch Cutting Technique
  44
- Piercing
  45
- Gouging
  46
- Alignment of the Machine Torch FHT-EX
  46
- 45Ttm
  46
- Machine Torch Consumables Installation
  47
- Mechanized Cutting Charts 30 a Cutting, Shielded Configuration
  48
- Mechanized Cutting Charts 45 a Cutting, Shielded Configuration
  50
Section 5: Maintenance

53
Section 6: Torches and Torch Parts ��6-56

58
Section 7: Aditional Ordering Information

63
Section 8: Troubleshooting

64
Section 9: Accessories

69
Section 10: System Circuit Diagram ��10-

72
- Power Supply Block Diagram
  72
Section 11: Disposal of Product �� 11-

73
- Use and Disposal of Waste
  73
- End of Lifetime Product Disposal
  73
Section 12: Warranty

74
- Notes
  75
- Notes
  77
- Revision History
  78

THERMACUT EX-TRAFIRE 45HD Operating Instructions Manual (68 pages)

Plasma Cutting System

Brand: THERMACUT | Category: Welding System | Size: 3 MB

Table of Contents
2
Identification
4
Labeling
4
Identification Plate
4
Signs and Symbols Used
4
Classification of the Warnings
5
Safety
6
Designated Use
6
Obligations of the Operator
6
Warning and Notice Signs
7
Product-Specific Safety Instructions
7
Safety Instructions for the Electrical Power Supply
7
Safety Instructions for Plasma Cutting
8
Personal Protective Equipment
8
Emergency Information
8
Scope of Delivery
9
Product Description
10
Assembly and Use
10
Technical Data
12
Ex-Trafire
12
45HD, Single-Phase
12
45HD, Three-Phase
13
Technical Data for Cutting Torches FHT-EX
14
And FHT-EX ® 45TTM
14
45Tth
14
45Ttm
14
Transport and Positioning
17
Setting up the Power Supply
18
Connecting to the Gas Supply
18
Connecting the Work Lead
18
Connecting the Power Supply Cable
18
Connecting the Single-Phase Machine
18
Connecting the Three-Phase Machine
19
Connecting the Input Power Plug
19
Connection to a Generator (Optional
20
Connecting the Cutting Torch
21
Installing Consumables for the Hand and Machine Cutting Torches
22
Aligning FHT-EX 45TTM Machine Cutting Torch
24
Operation
25
LCD Description
26
Setting the Parameters
27
Selecting the Cutting Mode
28
Connecting the Work Lead
28
Powering on the Machine
29
Manual Cutting Process
29
Manual Grid Cutting and Gouging Process
29
Cutting - Edge Start
30
Piercing
31
Gouging
31
Stopping the Cutting Process
33
Decommissioning
33
Maintenance and Cleaning
34
Maintenance and Cleaning Intervals
35
Faults and Troubleshooting
37
Disassembly
41
Disposal
42
Disposal of Materials
42
Disposal of Consumables
42
Packaging
42
Warranty
43
Block Diagrams
44
Block Diagram Single-Phase
44
Block Diagram Three-Phase
44
Accessories
45
FHT-EX ® 45TTH Hand Cutting Torch Unit
47
FHT-EX® 45TTH Hand Cutting Torch Unit Components
47
45TTH Consumables for Hand Cutting Torch
49
Fht-Ex
49
FHT-EX ® 45TTM Machine Cutting Torch Unit
50
45TTM Machine Cutting Torch Components
50
45TTM Consumables for Standard
52
Fht-Ex
52
Machine Cutting Torch
52
EX-TRAFIRE 45HD Plasma Power Supply
54
Ordering Information on Bulk Packs and Starter Kits
54
45HD Manual Plasma Cutting Systems
54
EX-TRAFIRE 45HD Mechanized Plasma Cutting Systems
55
45TTH and FHT-EX ® 45TTM
56
Cut Charts for Mechanized Cutting
57
Cutting, Shielded, with Compressed Air
58
Cutting, Shielded, with Compressed Air
59
Tables for Marking
60
Marking, Shielded, with Compressed Air or Argon
60
Appendix
61
Connecting the CNC Interface
61
Setting the Voltage Divider DIP Switches
62
Enabling the External DC Coil with an External Power Supply
62
Enabling the External AC Coil with an External Power Supply
63
Enabling the Industrially Insulated Module with an External Power Supply
63
Revision History
67

THERMACUT EX-TRAFIRE 45HD Operating Instructions Manual (64 pages)

Plasma Cutting System

Brand: THERMACUT | Category: Welding System | Size: 3 MB

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THERMACUT EX-TRAFIRE 45HD Manuals

THERMACUT EX-TRAFIRE 45HD Operator's Manual (80 pages)

Table of Contents

Section 1: Safety ��������������������������������������������������������������������������������������5

Section 2: Specifications

Section 3: Installation

Section 4: Operation

Section 5: Maintenance

Section 6: Torches and Torch Parts ���������������������������������������������6-56

Section 7: Aditional Ordering Information

Section 8: Troubleshooting

Section 9: Accessories

Section 10: System Circuit Diagram ��������������������������������������������10-

Section 11: Disposal of Product ������������������������������������������������� 11-

Section 12: Warranty

THERMACUT EX-TRAFIRE 45HD Operating Instructions Manual (68 pages)

Table of Contents

THERMACUT EX-TRAFIRE 45HD Operating Instructions Manual (64 pages)

Table of Contents

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THERMACUT Categories

Section 1: Safety ��5

Section 6: Torches and Torch Parts ��6-56

Section 10: System Circuit Diagram ��10-

Section 11: Disposal of Product �� 11-