THERMACUT EX-TRACK Manuals

Manuals and User Guides for THERMACUT EX-TRACK. We have 1 THERMACUT EX-TRACK manual available for free PDF download: Operator's Manual

THERMACUT EX-TRACK Operator's Manual

THERMACUT EX-TRACK Operator's Manual (121 pages)

PORTABLE CNC CUTTING SYSTEM

Brand: THERMACUT | Category: Cutter | Size: 2 MB

Table of Contents

Unpacking and Assembly

26
- Foreword
  2
- Safety Precautions
  2
  - Table of Contents
    3
- Safety Instructions
  9
- General System Safety Precautions
  12
- System Safety
  12
- Personal Protective Equipment
  12
- Safety Precautions Prior to Handling and Operation
  13
- Plasma/Oxy Fuel Gas Cutting Safety Awareness
  14
- Prevention of Fire and Explosion
  14
- Safe Use of Gas Pressure Regulators
  14
- Gas Cylinder Handling and Storage
  14
- Oxy Fuel Gas Hose Safety Precautions
  14
- Risk of Fire
  15
- Risk of Burn Injury
  15
- Safety in the Workplace
  16
- Location of Warning and Safety Labels
  18
- Specification
  22
- System Overview
  23
- Main Features
  23
- Range of Application
  23
- System Parts Description
  23
- Technical Parameters
  24
- Torch Height Controller
  24
- Gas Supply
  25
- Packing List
  27
- System Assembly
  28
- Parts Check
  28
- Fitting the Main Unit on to the Longitudinal Guide Rail
  28
- Fitting the Transverse Guide Rail
  29
- Fitting the Torch Height Controller
  29
- Gas Supply Connection
  30
- Electrical Connection
  30
Cutting Process

32
- EX-TRACK Placement
  33
- Input Voltage Settings
  33
- Oxy Fuel Cut Charts
  33
- Oxy Fuel Nozzle Choice
  33
- Prior to Operating the System
  33
- Regulated Gas Supply
  33
- Ignition and Flame Adjustment - Oxy Propane Cutting
  34
- Pre-Ignition Check
  34
- Cut Quality
  35
- Preheat Time
  35
- Torch Operation
  35
- Backfire Prevention
  36
- Flashback and Backfire Prevention
  36
- Flashback Prevention
  36
Table of Contents

45
- CNC System Functions
  48
- Control Panel Functions
  48
- Menu Features
  49
- System Main Menu
  49
- Automatic Function
  50
- Main Function F-Key Menu
  50
- Input and Output Signals
  51
- Interfaces and Inputs
  51
- Prog, Pierce, Kerf
  51
- Speed
  51
- System Parameters Display
  51
- Work Mode - Running Status
  51
- Dry Run [X]
  52
- Return [Key 2]
  52
- System Coordinates Display
  52
- Zoom Function [Key 1]
  52
- Auto Processing Menu [MAIN MENU → F1 (AUTO)]
  53
- Break Point [F3 (BRK)]
  53
- Manual Mode [F2 (MANUAL)]
  53
- Pierce Point [F1 (SECTION)]
  53
- Speed [Y]
  53
- Graphics Display [F4]
  54
- Kerf [F5]
  54
- More [F6]
  54
- F1 Outline] Perimeter Function
  55
- Re-Orientation Angle Processing
  55
- Rotate (Re-Orientation) [F3]
  55
- Mirror [F4]
  56
- Nest [F6]
  56
- Scale [F5]
  56
- Automatic Program Mode
  57
- Return [F7]
  57
- Tabbing - Bridge Function [F7 BREAK]
  57
- Active Key Functions When Running a Program
  58
- Cutting Speed
  58
- Process Start Point
  58
- Active Key Functions in Pause Mode
  59
- Edge Start Cutting
  61
- Select Program
  61
- Manual Mode
  62
- Manually Controlled Functions
  62
- Mode Switching [F1]
  63
- More [F3]
  63
- Step [F2]
  63
- [↓] [←] [→] [UP] [DOWN] [LEFT] [RIGHT] Directional Control Keys [G]
  63
- Coordinates Settings [F5]
  64
- Mach-0 [F4]
  64
- Origin [F7]
  64
- P-START [F3] a P-END [F4]
  64
- Prog-0 [F6]
  64
- Rapid [F5]
  64
- Return [F7]
  64
- Edit Function
  65
- Editing Function
  65
- Load [F2]
  65
- New [F1]
  65
- Delete Files [F4]
  66
- Delete Line [F5]
  66
- Process Definition - Speed
  66
- Save [F3]
  66
- Setup [F4 PARAMER]
  66
- Usb [F6]
  66
- View [F7]
  66
- Speed Parameters [F1]
  67
- System Parameters
  68
- OXY Parameters
  69
- Plasma Parameters
  70
- Control Parameters
  71
- Thc
  73
- Gallery Function
  74
- Graphics Library
  74
- Save [F7]
  74
- Graphics Library (Shape Development)
  75
- Inside Diameter Cut [F1] and [F2] Outside Diameter Cut
  75
- Shape Check
  75
- CNC Program Symbols (G - Codes)
  76
- Graphics Library (Nest Function)
  76
- Program Function
  76
- File Names
  77
- File Types
  77
- Programming
  77
- System Axes
  77
- Units of Measurement
  77
- G-Codes
  78
- G20 - Imperial Mode
  78
- G21 - Metric Mode
  78
- G90 - Absolute Commands
  78
- G91 - Incremental Commands
  78
- G92 - Program Zero Point
  78
- G00 - Rapid Travel
  79
- G01 - Linear Interpolation (Motion in a Straight Line)
  79
- G02- G03 - Circular Interpolation (Motion Along a Circular Arc)
  79
- G04 - Pause/Dwell
  79
- G40 - Kerf off (Compensation Factor)
  79
- G22 / G80 - Cycle Command (Loop Function)
  80
- G28 - Return to Reference Point (Zero Position)
  80
- G41 - Kerf Left
  80
- G42 - Kerf Right
  80
- M - Codes
  80
- M00 - Stop
  80
- M02 - Program End
  80
- M07 - Cutting Sequence Start
  80
- Additional M-Codes
  81
- M08 - Cutting Sequence Stop
  81
Table of Contents

82

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