Textron Stampede 900 2017 Manuals

Textron Stampede 900 2017 Manuals

Manuals and User Guides for Textron Stampede 900 2017. We have 1 Textron Stampede 900 2017 manual available for free PDF download: Repair And Service Manual

Textron Stampede 900 2017 Repair And Service Manual

Textron Stampede 900 2017 Repair And Service Manual (237 pages)

4x4 all terrain vehicle

Brand: Textron | Category: Offroad Vehicle | Size: 59 MB

Table of Contents

General Information & Routine Maintenance

13
- Safety Information
  
  5
  - General
    5
  - General Operation
    5
  - Maintenance
    6
  - Ventilation
    6
- General Information and Routine Maintenance
  
  7
  - Serial Number and Vin Location
    7
  - Starting the Vehicle with a Discharged Battery
    8
  - Routine Maintenance
    8
  - Powertrain Maintenance
    8
  - Brakes
    8
  - CHART be Performed (See Fig
    8
  - Tires
    9
  - Light Bulb Replacement
    9
  - Care and Cleaning of Vehicle
    9
    
    Polishing the Vehicle
    9
  - Canopy and Windshield
    9
  - Transporting the Vehicle
    10
  - Prolonged Storage
    10
    
    Battery
    10
    
    Table of Contents
    13
    
    Engine
    18
- Safety
  
  23
  - Important Safety Warning
    23
  - Modifications to Vehicle
    23
  - General Maintenance
    23
  - Before Servicing the Vehicle
    23
  - Lifting the Vehicle
    25
    
    Lifting Front of Vehicle
    25
    
    Lifting Rear of Vehicle
    25
    
    Lowering Vehicle
    25
- Body
  
  27
  - General
    27
    
    Painting
    27
    
    Repairing Scratches
    27
    
    Complete Panel Repair
    27
    
    Decal Replacement
    27
    
    Cowl Removal
    28
    
    Standard Brush Guard Removal
    30
    
    Premium Brush Guard Removal
    31
    
    Rocker Panel Removal
    32
    
    Side Panel and Rear Fender Liner Removal
    32
    
    Quarter Panel and Front Fender Liner Removal
    32
    
    Door Removal
    33
    
    Door Handle and Latch Assembly Removal
    34
    
    Striker Plate Removal
    35
    
    Floorboards
    35
  - Seating
    36
    
    Seat Bottom Removal
    37
    
    Seat Back Removal
    37
    
    Seat Closeout Removal
    37
  - Extended Cab
    38
    
    Cargo Tray Removal
    39
    
    Rear Closeout Panel Removal
    39
    
    Front Closeout Panel Removal
    39
    
    Extended Cab Door Removal
    39
    
    Skid Plate Removal
    40
- Frame
  
  43
  - General
    44
    
    Door Hinge Removal
    44
    
    Dash Support Removal
    44
    
    Hand Hold Removal
    45
    
    Front Shock Tower Brace Removal
    45
    
    Rear Shock Tower Brace Removal
    45
    
    Seat Frame Removal
    47
    
    B-Pillar Crossmember Removal
    47
- Rollover Protection System (Rops)
  
  50
- Truck Bed
  
  58
  - Truck Bed Removal
    58
    
    Decal Replacement
    59
- Weather Protection
  
  61
  - General
    61
  - Canopy
    61
    
    Installing Mounting Brackets
    61
    
    Installing Canopy Clamps
    62
    
    Installing the Canopy
    63
- Wheels and Tires
  
  65
  - Wheel and Tire Service
    65
    
    Tire Tread Depth
    66
    
    Tire Repair
    66
    
    Tire Replacement
    66
    
    Wheel Removal
    66
    
    Wheel Installation
    66
- Brakes
  
  69
  - Maintenance
    70
    
    Daily Brake Performance Test
    70
    
    Brake System Inspection
    70
    
    Brake Fluid
    70
  - Master Cylinder
    71
    
    Master Cylinder Replacement
    71
    
    Brake Pad Replacement
    72
    
    Rotor Replacement
    73
  - Bleeding and Flushing
    74
    
    Bleeding
    74
    
    Bleeding Sequence
    74
    
    Flushing the Brake System
    75
  - Brake and Accelerator Pedals
    75
    
    Brake Pedal Removal and Installation
    75
    
    Accelerator Pedal Removal
    76
- Front CV Shaft, Suspension and Steering
  
  80
  - Front Suspension
    80
    
    Maintenance
    80
    
    Wheel Bearing Test
    80
    
    Front Hub Removal
    80
    
    Front Spindle Removal
    81
  - Front Axle
    83
    
    CV Shaft Replacement
    83
    
    CV Joint Boot Replacement
    83
    
    Front Strut Assembly Replacement
    83
    
    Lower Control Arm Assembly Replacement
    84
Front CV Shaft, Suspension and Steering

85
- Remove the Front Spindle. See Front Spindle Removal
  85
  - Stabilizer Bar Removal
    86
- Upper Control Arm Assembly Replacement
  85
- Front Differential
  86
- Remove the Front Wheel. See Wheel Removal on
  87
- Steering
  88
- Maintenance
  94
  - Wheel Alignment
    94
- Ride Height Adjustment
  95
- Steering Wheel
  95
- Rear Axle and Suspension
  97
  - Rear Suspension
    98
    
    Maintenance
    98
    
    Wheel Bearing Test
    98
    
    Hub Removal
    98
  - Remove the Brake Calipers from the Rotor. See Brake Pad Replacement
    98
    
    Rear Spindle Removal
    99
    
    CV Shaft Replacement
    100
    
    CV Joint Boot Replacement
    100
    
    Rear Strut Assembly Replacement
    101
    
    Lower Control Arm Assembly Replacement
    101
Rear Axle and Suspension

102
- Item Torque Specification
  
  102
- Tool List Qty
  
  102
  - Wheel Chocks
    102
  - Ft. Lbs. (54 - 60 Nm)
    103
  - Ft. Lbs. (95 - 105 Nm)
    103
  - Installation of Upper Control Arm Assembly Is the
    103
  - Ratchet
    103
  - Rear Differential
    103
    
    Oil Change
    103
    
    Rear Differential Oil Check
    103
    
    Rear Differential Oil Replacement (Upper Chamber)
    103
  - Tighten the Hardware to the Torque Values Specified
    103
  - Torque Wrench, Ft. Lbs
    103
    
    Rear Differential Oil Replacement (Lower Chamber)
    104
    
    Rear Differential Replacement
    105
  - Floor Jack
    105
    
    Adjusting the Shift Lever Cable
    108
- Continuously Variable Transmission (Cvt)
  
  111
  - General
    111
  - Clutches
    111
    
    Primary Clutch
    111
    
    Secondary Clutch
    111
    
    Increased Load
    111
    
    Equilibrium
    111
  - Cvt Belt
    113
    
    CVT Belt Break-In
    113
    
    CVT Belt Inspection
    113
    
    CVT Belt Replacement
    113
    
    Primary Clutch Removal
    113
    
    Primary Clutch Installation
    114
    
    Secondary Clutch Removal
    115
    
    Secondary Clutch Installation
    115
    
    Draining the CVT
    115
- Prop-Shaft
  
  117
  - General
    118
  - Prop-Shaft Maintenance
    118
  - Prop-Shaft Removal
    118
  - 11. Tighten the Hardware to the Torque Values Specified
    119
- Item Torque Specification
  
  119
  - Engine
    121
  - General
    122
  - Engine Description
    122
    
    Engine Specifications
    122
  - Engine Break-In
    122
  - Engine Maintenance
    122
  - Engine Oil
    122
    
    Engine Oil Type and Capacity
    122
    
    Checking the Engine Oil Level
    122
- Tool List Qty
  
  122
  - Changing Engine Oil and Filter
    123
    
    Remove Engine Oil
    123
  - Socket, 15Mm
    123
  - Ratchet
    123
    
    Replace the Oil Filter
    124
    
    Refill Engine Oil
    124
  - Air Filter Maintenance
    124
  - Spark Plugs
    125
    
    Spark Plug Inspection and Replacement
    125
  - Torque Wrench, Ft. Lbs
    125
  - Engine Compression Test
    126
  - Engine Removal
    127
  - Exhaust System Removal
    129
- Air Intake
  
  133
  - Engine Air Intake
    134
    
    Air Filter Maintenance
    134
    
    Air Filter Housing Removal
    134
- Cooling System
  
  137
  - Cooling System
    138
    
    Coolant
    138
    
    Reservoir Coolant Level
    138
    
    Radiator Coolant Level
    138
    
    Coolant Replacement
    139
    
    Coolant Reservoir Removal
    139
    
    Radiator and Cooling Fan
    139
    
    Radiator Removal
    140
    
    Thermostat and Water Pump
    141
- Fuel System
  
  144
  - General
    144
  - Fuel
    144
  - Fuel System Service
    144
    
    Fuel Tank Removal
    144
    
    Fuel Pump Assembly
    145
- Electrical System
  
  147
  - Main Harness
    147
    
    Power Supply
    147
    
    Circuits and Controls
    147
    
    Testing Engine Starting Circuit
    147
  - Voltage Test for Battery
    148
  - Battery
    148
    
    Battery Cleaning
    148
    
    Battery Charging
    148
    
    Battery Storage
    148
    
    Battery Removal
    149
  - Lights
    149
    
    Headlight Bulb Replacement
    149
    
    Headlight Beam Adjustment
    150
    
    Brake Light Bulb Replacement
    150
    
    Information Display Removal
    151
    
    Engine Control Unit (ECU)
    151
    
    Voltage Regulator Removal
    155
    
    Solenoid Controller Removal
    155
  - Wiring Diagrams
    156
- Fault Testing
  
  167
  - General
    167
  - Voltmeter
    167
  - Continuity Check
    167
  - Testing a Switch for Continuity
    167
  - Testing the Ignition System
    167
  - Testing Fuses
    167
  - Powertrain Performance
    168
  - Starter Fault Testing
    170
  - Suspension and Steering Fault Testing
    170
- General Specifications
  
  174
  - General Specifications
    175
  - General Specifications
    176
- Scheduled Maintenance
  
  177
  - Initial Service Requirements
    177
  - Severe Use Conditions
    177
  - Scheduled Maintenance Chart
    178
  - Recommended Lubricants and Fluids
    180
  - Replacement of Maintenance Items
    180
  - Fault Codes
    183
  - Diagnostic Manual
    183
- Appendix A
  
  183
- Appendix A
  
  184
  - Epas Fault Codes
    185
- Appendix A
  
  186
  - Can
    187
- Appendix A
  
  187
- Appendix A
  
  188
Table of Contents

192
- 1 About this Document
  
  193
  - 1.1 Meaning of the Symbols and Signal Words
    193
  - 1.2 Change Management
    193
- 2 Safety
  
  194
  - 2.1 Meaning of the Safety Alert Symbol and Signal Words
    194
  - 2.2 Important Safety Messages
    195
- 3 Tools and Accessories
  
  197
  - 3.1 Textron Motors Diagnostic Case
    197
  - 3.2 Equipment Workshop
    197
- 4 Lights in Vehicle
  
  198
- 5 Troubleshooting with Trouble Codes
  
  200
  - 5.1 Displaying Trouble Codes
    200
  - 5.2 Description of Trouble Codes
    201
- 6 Test Procedures at Engine
  
  221
- 7 Components Overview
  
  228
- Appendix
  
  234
  - Overview of Revisions
    234
  - Index
    235

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