Textron EZGO RXV SHUTTLE 2+2 2016 Manuals

Manuals and User Guides for Textron EZGO RXV SHUTTLE 2+2 2016. We have 1 Textron EZGO RXV SHUTTLE 2+2 2016 manual available for free PDF download: Technician's Repair And Service Manual

Textron EZGO RXV SHUTTLE 2+2 2016 Technician's Repair And Service Manual (168 pages)

Gasoline Powered Vehicle

Brand: Textron | Category: Golf Cars | Size: 11 MB

Safety Information
5
General
5
General Operation
5
Ventilation
6
Table of Contents
7
General Information and Routine Maintenance
15
Serial Number Label Location
15
Vehicle with a Discharged Battery
15
Starting Vehicle on a Hill
15
Servicing the Vehicle
16
Fuel
16
Fuel Tank
17
Early Production Fuel Tank
17
Late Production Fuel Tank
17
Battery
17
Routine Maintenance
18
Powertrain Maintenance
18
Brakes
18
Tires
18
Light Bulb Replacement
18
Transporting Vehicle
18
Towing
18
Neutral Lock
18
Hauling
19
Canopy and Windshield
19
Winter or Prolonged Storage
19
Vehicle Cleaning and Care
20
Vehicle Care Products
20
Hardware
21
Torque Specifications
21
Safety
23
Notices, Cautions, Warnings and Dangers
23
Important Safety Warning
23
Modifications to Vehicle
23
General Maintenance
23
Before Servicing Vehicle
23
Battery Removal and Installation
24
Lifting the Vehicle
25
How to Lift the Entire Vehicle
25
How to Lift the Rear of the Vehicle Only
26
How to Lift the Front of the Vehicle Only
26
Lower the Vehicle
26
Body
29
General
29
Body Component Replacement
30
Front Bumper
30
Rocker Panels
30
Floormat
30
Cowl and Instrument Panel
31
Front Splash Guard
32
Sweater Basket
33
Seat Back Assembly
33
Fender Liner
33
Rear Body
33
Rear Bumper
34
Rear Facing Seat and Foot Rest
35
Floorboard
36
Bagwell Closeout
37
Body Care Maintenance
37
Cleaning
37
Painting
37
Minor Scratches
38
Larger Scratches
38
Complete Panel Repair
38
Wheels and Tires
41
Wheel and Tire Service
41
Tire Repair
41
Wheel Installation
41
Front Suspension and Steering
45
Maintenance
45
Tire Wear Diagnosis
45
Wheel Alignment
46
Hub Assembly
47
Spindle Assembly
47
Struts
47
Control Arm Assembly
48
Clipboard and Steering Wheel
49
Installation
49
Steering Column Assembly and Yoke
50
Tie Rod End / Ball Joint
51
Steering Box
51
Speed Control
55
System Operation
55
Pedal Box Operation
55
Governor Operation
55
Fault Testing
56
Speed Control
56
Throttle Rod Removal
56
Throttle Rod Adjustment
56
Accelerator Cable Removal at Governor
57
Accelerator Cable Removal and Installation at Pedal
57
Accelerator Pedal Arm Adjustment
57
Road Test
57
Accelerator Pedal Assembly
58
Engine
61
General
61
Four Cycle Engine
61
Engine Specifications
61
Engine Description
61
Powertrain Maintenance
61
Checking the Oil Level
61
Changing the Oil
62
Air Filter Inspection/Replacement
63
Clean the Air Filter Element
64
Starter/Generator Belt Tension
64
Adjusting the Belt
65
Starter/Generator Replacement
65
Cooling System Cleaning
66
Spark Plug
66
Cylinder Head
67
Compression Leak down Test
67
Rocker Cover Removal
67
Valve Clearance Inspection
67
Valve Clearance Adjustment
68
Engine Removal
68
Controls and Wiring
69
Removing the Engine from the Vehicle
69
Engine Installation
69
Drive Clutch Removal
70
Fuel System
73
General
75
Early Production Fuel Tank
75
Late Production Fuel Tank
76
Carburetor Operation
76
Float System
76
Pilot Jet System
76
Main Jet System
76
Choke System
76
Carburetor Service
76
Choke Operation
76
Choke Adapter Installation
77
Fuel System Component Service and Replacement
77
Choke Cable and Housing Removal
77
Choke Cable and Housing Installation
77
Carburetor Removal
78
Carburetor Disassembly
78
Float Level Alignment
79
Carburetor Installation
79
Fuel Pump
80
Fuel Pump Replacement
80
Fuel Lines and Filter
80
Early Production Vehicles
80
Late Production Vehicles
80
Fuel Tank Removal
83
Carbon Canister
83
Continuously Variable Transmission (Cvt)
87
General
87
Clutches
87
Primary Clutch
87
Secondary Clutch
88
Increased Load
88
Equilibrium
88
Removing the Transmission Belt
88
Transmission Belt Service
88
Primary Clutch Removal
88
Primary Clutch Installation
90
Secondary Clutch Removal
90
Secondary Clutch Repair
90
Secondary Clutch Assembly
90
Secondary Clutch Installation
90
Storage
90
Direction Selector
93
Removing Direction Selector
93
Replacing a Micro Switch
94
Shift Cable Adjustment
94
Neutral Lock Operation
94
Circuits and Controls
97
Starter
97
Generator
97
Wiring
97
Testing the Ignition Circuit
97
Testing the Magneto
100
Testing the Starting Circuit
101
Testing the Charging Circuit
101
Inspection
102
Starter/Generator
103
Starter/Generator Removal
103
Disassembly
103
Repair and Replacement
103
Voltage Test for Battery
103
Storage of Battery
104
Dvom (Digital Volt Ohm Meter)
104
Fault Testing
104
Power Supply
105
Accessory Wiring
105
Light Bulb Replacement
105
Headlight (if Equipped)
105
Turn Signal (if Equipped)
106
Taillight (if Equipped)
106
Brake System Overview
110
General Description
110
How the Service Brake Works
110
Equalizer Link
110
Automatic Adjuster Mechanism
110
How the Parking Brake Works
111
Kick-Off Actuating Linkage
111
Fault Testing and Inspection
111
New Vehicles
111
Fault Testing and Inspection Procedures
111
Brake Pedal and Linkage Inspection
111
Periodic Brake Performance Test (PBPT)
112
Aggressive Stop Test
113
Wheel Brake Inspection
114
Maintenance and Repairs
116
Parts Replacement Vs. Repair
116
Adjusting Brake Pedal Free Travel
116
Brake Drum Removal and Installation
117
Wheel Brake Service
118
Backing Plate/Entire Wheel Brake Assembly Removal and Installation
119
Brake Shoe and Adjuster Replacement
120
Brake Cable Snap Ring Removal
121
Brake Cable and Equalizer Assembly Removal and Installation
121
Brake Pedal Assembly Replacement
121
Brake Fault Testing
122
Rear Suspension
125
General
125
Shock Absorber
125
Rear Leaf Spring
126
Removal
126
Installation
126
Rear Axle
129
Neutral Lock
129
Checking the Lubricant Level
129
Rear Axle Disassembly
130
Axle Shaft Removal and Disassembly
130
Axle Shaft Seal Removal and Replacement
131
Axle Shaft Replacement
131
Weather Protection
133
Canopy and Windshield
133
Transporting the Vehicle
133
Windshield
134
Golf Car Top
134
Removal
134
Installation
134
2 + 2 Canopy
136
Removal
136
Installation
136
Rear View Mirror with Canopy
138
Mirror Bracket Installation
138
Mounting Mirror to Bracket
138
Rear View Mirror Without Canopy
139
Fault Testing
143
Gasoline Vehicle Performance
143
Fuel Accumulation in the Crankcase
147
Carburetor
148
Starter / Generator
149
Suspension and Steering
150
Brake System
150
General Specifications
155
Approximate Vehicle Dimensions
159
Turning Diameter and Incline Information
161
Periodic Service Schedule
163

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Textron EZGO RXV SHUTTLE 2+2 2016 Manuals

Textron EZGO RXV SHUTTLE 2+2 2016 Technician's Repair And Service Manual (168 pages)

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